PNEG-1955
Flex-Flo Control Unit
Operation Manual
Date: 07-23-14
Страница 1: ...PNEG 1955 Flex Flo Control Unit Operation Manual PNEG 1955 Date 07 23 14 ...
Страница 2: ...2 PNEG 1955 Flex Flo Control Unit ...
Страница 3: ...ter 3 Parts List 10 Flex Flo Control Unit FLX 5260 10 Chapter 4 Wiring Diagrams 12 Flex Flo Control Unit Used with 5 Wire Sensor 12 Flex Flo Control Unit Extension System Dependent 13 Flex Flo Control Unit Extension System Independent 14 Flex Flo Control Unit Used with Hopper Level Controls 15 Flex Flo Control Unit Used with IR Plus Feed Sensor 16 Flex Flo Control Unit Used with IR Plus Feed Senso...
Страница 4: ...al and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This symbol indicates a potentially hazardous situation which if not avoided may result in se...
Страница 5: ...ment near your telephone Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toed boots to help protect your feet fro...
Страница 6: ...als marked Signal IN and Signal Out of the fill system control unit Refer to wiring diagram for Flex Flo Control Unit Extension System Independent on Page 14 When wired this way the fill system auger is controlled by the safety backup switch If the fill system auger is to be controlled by the extension system auger there needs to be a two 2 conductor cord from the fill system control unit Auxiliar...
Страница 7: ...llowed to run as long as the auxiliary switch is calling for feed The green LED inside the enclosure on the lower left portion of the bottom PC board will flash during the 30 seconds time delay period Once the 30 seconds time delay period has expired the green LED will remain on solid and the Flex Flo auger will be allowed to run Safety Backup Switch Sensitivity Level Adjustment The safety backup ...
Страница 8: ...s until the red LED comes ON Then release the button The flashing red LED indicates that the control is in sensitivity level programming mode The red LED will continue to flash the same number of times equal to the setting 1 through 6 for several cycles Setting 1 is the least sensitive Setting 6 is the most sensitive A setting of 3 or 4 works the best for most types of feed To advance to the next ...
Страница 9: ...rcuit board Unplug the Toggle Switch spade terminal wires from the top board Remove the four 4 screws S 7393 that secure the top board to the bottom board IMPORTANT The left end of the top circuit board is plugged into a socket on the bottom circuit board so you must wiggle the top circuit board back and forth while applying upward pressure until the board becomes free To attach a new top circuit ...
Страница 10: ...10 PNEG 1955 Flex Flo Control Unit 3 Parts List Flex Flo Control Unit FLX 5260 ...
Страница 11: ...X 5270 2 Terminal Block Plug Two 2 Connector 2 7 FLX 5260 T Top Circuit Board Assembly 1 8 S 8183 Screw SMSA 6 x 3 8 PHP ZN 4 9 FLX 5260 B Bottom Circuit Board with Enclosure 1 10 E105 1024 Wire Kit 1 4 Fem x 1 4 Fem x 5 Long 2 11 20 5060 Switch Toggle SPST 15A with ON OFF 1 12 S 7931 Hex Nut 10 24 SS 4 13 S 6622 Plate ON OFF Back 1 14 70 0129 Switch Boot Weatherproof 1 15 S 10292 Cable Gland PG7 ...
Страница 12: ...OXIMITY SWITCH AP 1002 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch RED GREEN BLACK BROWN GREEN WHITE BLACK GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power N O ORANGE NOT USED N C RED COM GREEN LINE BLACK LINE BROWN TAPE FOR PROTECTION FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY ...
Страница 13: ...L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK BLACK WHITE GREEN WHITE BLACK GREEN WHITE BLACK BLACK WHITE RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY UNIVERSAL SENSOR AP 2983 TAPE...
Страница 14: ... BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN WHITE BLACK GREEN WHITE BLACK RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY AP 2983 UNIVERSAL SENSOR TAPE FOR PROTECTION N...
Страница 15: ... M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK 7051400 HOPPER LEVEL CONTROL 1 GREEN BLACK WHITE FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY 7051400 HOPPER LEVEL CONTROL 2 COM N C GND W H I T E BLACK G R EEN COM N C GND W H I T E BLACK G R EEN ...
Страница 16: ...iliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELLOW YELLOW IR PLUS FEED SENSOR FLX 5262 IR PLUS FEED SENSOR WITH LID REMOVED Time Delay 0 Sec 30 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED COM N O N C EARTH GND LINE 2 LINE 1 GREEN YELLOW YELLOW RED BLACK ...
Страница 17: ...BLACK L2 YELLOW BLACK GREEN GREEN YELLOW YELLOW RED EARTH GND RED LINE 2 LINE 1 COM IR PLUS FEED SENSOR WITH LID REMOVED Time Delay 0 Sec 30 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED N O N C BLACK YELLOW EARTH GND GREEN LINE 2 LINE 1 COM YELLOW RED IR PLUS FEED SENSOR FOR HOPPER 1 FLX 5262 IR PLUS FEED SENSOR FOR HOPPER 2 FLX 5262 BLACK WHITE GREEN BLACK WHITE GREEN L1 L2 L3 M1 M2 M3 Incomi...
Страница 18: ...o Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELLOW YELLOW SMART IR SENSOR FLX 4951 COM RELAY OUTPUT ALARM CONTACTS 230VAC POWER SUPPLY N O N C YELLOW YELLOW COM N O N C GND L1 L2 G R E E N RED BLACK SMART IR SENSOR WITH LID REMOVED ...
Страница 19: ... M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO 3 PHASE MOTOR GND L3 L2 208 230VAC 3 PHASE POWER SUPPLY UNIVERSAL SENSOR AP 2983 RED GREEN WHITE BLACK RED L1 GROMMET INSERTION LINE N O ORANGE NOT USED LINE BROWN N C RED TAPE FOR PROTECTION ...
Страница 20: ...260 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO MOTOR GND L2 208 230VAC POWER SUPPLY UNIVERSAL SENSOR AP 2983 GREEN WHITE BLACK L1 GROMMET INSERTION LINE N O ORANGE NOT USED LINE BROWN N C RED TAPE FOR PROTECTION ...
Страница 21: ... GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall have no obligation or respon...
Страница 22: ...d applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made CN 310991 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com AP Cumberland is a part of GSI a worldwide brand of AGCO Corporation ...
