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GSi Flex-Flo 220, Руководство по установке и эксплуатации, Страница: 1 / 42

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Flex-Flo

Model 220, 300 & 350,
500, and HR

Owner's Manual

Manual# PNEG-914
REVISED:  7/6/06

Installation & Operation

Содержание Flex-Flo 220

Страница 1: ...1 Flex Flo Model 220 300 350 500 and HR Owner s Manual Manual PNEG 914 REVISED 7 6 06 Installation Operation...

Страница 2: ...2 Flex Flo...

Страница 3: ...wer Unit Control Unit 19 21 Auger Installation 21 22 Extension Hopper Installation 23 24 Operation Guidelines 24 25 Components Feed Line Components 26 Model 220 Unloader Anchor Assembly 27 Model 300 3...

Страница 4: ...TION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage CAUTION User s Manaul This manual contains information and ins...

Страница 5: ...eFlex FloSystemisdesignedtokeepmaintenance to a minimum however some repairs will be neces sary in the course of the life of the system Do not attemptanyrepairsonthesystemunlessyouarecom petent to do...

Страница 6: ...F l e x F l o 6...

Страница 7: ...Flex Flo 7...

Страница 8: ...F l e x F l o 8...

Страница 9: ...stem InSwineapplications Flex FloFillSystemconveysfeedfrom BulkFeedTankstoeachindividualfeeder i e S S HogFeeder Drop Feeder etc Directly as shown in Figure 2 It is at this location that feed is being...

Страница 10: ...eeded See Table 1 on page 11 English orpage12 Metric fortank placementrecommendations Model 220 Model 300 Model 350 Model 500 Model HR Auger Tube Diameter 2 2 3 3 5 5 3 5 55mm 75mm 90mm 125mm 90mm Car...

Страница 11: ...3 0 10 0 22 5 16 0 13 0 12 20 5 14 0 11 0 23 5 17 0 13 5 13 22 5 15 0 11 5 26 0 18 0 14 0 14 24 0 16 0 12 0 27 0 19 0 15 0 15 26 0 17 0 12 5 29 5 20 0 15 5 16 27 5 18 0 12 5 30 5 21 0 16 0 17 29 5 19...

Страница 12: ...1 5 79 3 05 5 94 4 57 7 16 6 10 3 35 6 40 4 88 4 42 7 77 6 40 5 94 3 66 7 01 5 18 4 57 8 23 6 71 6 10 3 96 7 47 5 49 4 88 8 84 7 01 6 40 4 27 8 08 5 79 5 03 9 30 7 32 6 55 4 57 8 53 6 10 5 18 9 91 7 6...

Страница 13: ...ot Transfer Plate Unloader Body Key Description Part 1 5 16 X 1 Truss Head Machine Screw S 4336 2 5 16 Nylon Washer S 4338 3 5 16 18 Nylon Hex Nut S4337 Figure 3 Boot and Slide Gate Installation Unloa...

Страница 14: ...ry installed as shown in Figure 7 3 Slide the belled end of a straight tube onto the unloaderoutletonthefirsttank Holdthestraight tubing in the desired mounting position Mark and cut the straight tube...

Страница 15: ...dofthe unloader elbow Markandcutthe straighttubing asneeded sothatitwillfitinsidethebelledendof the building elbow 6 Dry fit all of the outside tubing to ensure correct installation Once satisfied glu...

Страница 16: ...fluid re coat both parts 7 Push the smaller end into the belled end using a quarter turning motion until the small end bottoms 8 Hold tubes together for 30 seconds wipe off excess cement with cloth C...

Страница 17: ...centered over the outlet hole 6 Slide the rotary slide to its open posi tion by pulling the appropriate rope Mark the short rope end at the point where it enters the guide hole Tie a knot on the rope...

Страница 18: ...ousing 1 Snaptheslidearoundthetubeovertheoutlethole Fig 15 2 Fasten the housing to the tube using two hose clamps Make sure the outlet hole is in the middle ofthehousing 3 Slide can be rotated from si...

Страница 19: ...upplied with the driver assembly into the untapped hole of the driver through the drive shaft and tighten the bolt into threaded portion of the driver 3 Mount the control unit to the gearbox unit with...

Страница 20: ...unit and the controlunit Figure 18 Direct Drive Power Unit Belt Drive Power Control Unit 1 Bolt the tube anchor to the control unit body with a flat washer on each of the four 4 5 16 x 3 4 bolts See F...

Страница 21: ...m 14 Install the auger Figure 19 Belt Drive Power Unit Theaugershouldbehandledwithgreatcare Donot install the auger until the kinks have been removed Thekinkmayberemovedbystraighteningtheauger A kink...

Страница 22: ...operly stretched seeFigure20 Stretchingtheaugertoofarwill cause premature wear at the inside bends of the PVCtubing Stretchingtheaugernotfarenough will cause premature wear at the outside bends of the...

Страница 23: ...system and the ability to do a gen eral maintenance are not hindered 3 Mount the unloader under the control unit The control unit should be assembled together prior to mounting This assembly includes...

Страница 24: ...unningperiodsareeliminatedandthe feedersarekeptfull WhentheFlex FloSystem is used for filling poultry feeders a time clock should be utilized to ensure that all feeders are filledatthesametime TheFlex...

Страница 25: ...lying several motors on one circuit the wire size is determined by taking 125 of the full load current of the largest motor and 100 for all others Table 4 Wire Size by Length of Run NEC Sec 225 6 Cond...

Страница 26: ...S 7313 S 7313 S 7313 1 4 Eye Bolt 8 FLX 2432 FLX 2433 FLX 2434 FLX 2435 FLX 2434 Drop Kit 9 FLX 2425 FLX 2425 FLX 2427 FLX 2429 FLX 2427 12 Drop Tube 10 FLX 2426 FLX 2426 FLX 2428 FLX 2430 FLX 2428 6...

Страница 27: ...Assembly 5 FLX 4239 Clean out Plate Assembly 6 FLX 4558 220 Unloader Bearing Seal 7 FLX 2047 Model 220 Single out Unloader Body 8 FLX 2117 Model 220 Twin out Unloader Body 9 S 4490 2 1 4 Tube Clamp 10...

Страница 28: ...8 00404238 3 Cannonball Agitator 9 FLX 2115 Model 300 Twin out Unloader Body 9 FLX 2116 Model 350 Twin out Unloader Body 9 FLX 2606 Model HR Twin out Unloader Body 10 FLX 2948 Model 300 Restrictor Tub...

Страница 29: ...e Clamp 7 FLX 2065 Model 500 Single out Unloader Body 8 FLX 2978 Model 500 Restrictor Tube 9 FLX 2976 Model 500 Anchor Spindle 10 FLX 2977 Model 500 Anchor Shaft 11 FLX 2035 4 5 Bearing Plate 12 FLX 2...

Страница 30: ...ew 3 S 6482 5 16 18 x 1 3 4 Hex Socket Capscrew 3 S 6483 5 16 18 x 2 1 2 Hex Socket Capscrew 4 FLX 2316 Model 220 Tube Anchor Plate 4 FLX 2317 Model 300 Tube Anchor Plate 4 FLX 2318 Model 350 Tube Anc...

Страница 31: ...el 220 Belt Driver 5 FLX 4543 Auger Lock 220 Belt Drive 6 S 845 5 16 Standard Washer 7 S 8039 Bolt 1 4 20 x 1 1 4 Socket Head 8 FLX 2316 Model 220 Tube Anchor Plate 8 FLX 2317 Model 300 Tube Anchor Pl...

Страница 32: ...4 FLX 3486 4 Power Head Drop Washer 5 S 1396 8 10 32 x 1 2 Phillips Pan Head Screw 6 FLX 2380 1 Small Diaphragm Retainer 7 FLX 2386 1 Small Rubber Diapragm 8 FLX 2006 1 2 Plunger Plate 9 FLX 4510 1 Ba...

Страница 33: ...rive Motor Bracket 11 S 4309 1 4 20 x 5 8 Allen Head Bolt 12 FLX 2377 3 16 x 3 16 x 1 Key 13 S 845 5 16 Standard Washer 14 S 396 5 16 18 Hex Nut 15 S 7299 5 16 18 x 2 1 2 Hex Head Bolt 16 FLX 4163 Out...

Страница 34: ...h 2 FLX 4542 Pinion Gear 5 8 Dia Bore x 3 Length w 14 Teeth 2 FLX 2983 Pinion Gear 1 2 Dia Bore x 1 812 Length w 14 Teeth 2 FLX 2973 Pinion Gear 5 8 Dia Bore x 2 25 Length w 14 Teeth 3 FLX 4277 4 81 1...

Страница 35: ...50 Nylon Slide 7 FLX 2440 Model 500 Nylon Slide 8 S 8173 10 24 Hex Nut Stainless Steel 9 FLX 2442 Red Indicator Ball Drop Kit Key Part Description APCD 109 Kwik Attach Drop Kit for Model 220 236 Singl...

Страница 36: ...trical Box Lid 3 FLX 2690 Electrical Box Gasket 4 FLX 2128 Boot Switch 5 FLX 3493 Control Unit Switch Bracket 6 S 7162 10 32 Plated Locknut 7 FLX 2688 Electrical Switch Box 8 S 4334 10 32 Plated Hex N...

Страница 37: ...nector and Micro Switch 2 S 7466 6 Screw 10 16 x 3 4 Hex head Washerhead Self Drilling 3 FLX 3448 1 Drop Tube Switch Baffle Plate 4 FLX 3451 1 Drilled Drop Tube Housing Key Part No Qty Description 1 F...

Страница 38: ...38 Flex Flo Wiring Diagram for 110V Control Unit...

Страница 39: ...39 Flex Flo Wiring Diagram for 110V Control Unit...

Страница 40: ...40 Flex Flo Wiring Diagram for 208 230V 3 Phase Control Unit...

Страница 41: ...LAYOUT SUITABILITYFORAPARTICULARPURPOSE OR DESIGNOFSUCHPRODUCTS GSISHALLNOTBELIABLEFORANYDIRECT INDIRECT INCIDENTALORCONSEQUENTIAL DAMAGES INCLUDING WITHOUTLIMITATION LOSSOFANTICIPATEDPROFITSORBENEFIT...

Страница 42: ...GSI Group Inc P O Box 20 1004 East Illinois Street Assumption Illinois 62510 T H E G S I G R O U P Phone 217 226 4421 Fax 217 226 4420 e mail gsisales grainsystems com internet http www grainsystems...

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