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9.3 General faults

10. Disposal

This product or parts of it must be disposed of in an 
environmentally sound way. Use appropriate waste 
collection services. If this is not possible, contact the 
nearest Grundfos company or service workshop.
See also end-of-life information at 
www.grundfos.com/product-recycling.

Fault

Possible cause

Possible remedy

Dosing flow too high

Inlet pressure greater than 
backpressure

Install additional spring-loaded valve (approx. 2 
bar) on the outlet side. Check settings.

Increase pressure differential.

No dosing flow or 
dosing flow too low

Air in dosing head

Deaerate the pump.

Faulty diaphragm

Change the diaphragm. See section 

8.3 Perform 

service

.

Leakage/fracture in lines

Check and repair lines.

Valves leaking or blocked

Check and clean valves.

Valves installed incorrectly

Check that the arrow on the valve housing is 
pointing in the direction of flow. Check whether all 
O-rings are installed correctly.

Blocked inlet line

Clean inlet line/install strainer.

Suction lift too high

Reduce suction lift.

Install priming aid.

Viscosity too high

Use lines with larger diameter.

Install spring-loaded inlet and outlet valve.

Deaeration valve open

Close the deaeration valve.

Irregular dosing

Valves leaking or blocked

Tighten up valves, replace valves if necessary. 
See section 

8.3 Perform service

.

Backpressure fluctuations

Keep backpressure constant.

Liquid escaping from 
the drain opening on 
the dosing head

Faulty diaphragm

Immediately separate the pump from the power 
supply!
Observe section 

8. Service

 and especially section 

8.4 Diaphragm leakage

.

Liquid escaping

Dosing head screws not 
tightened

Tighten up screws. See section 

5.2 Hydraulic 

connection

.

Valves not tightened

Tighten up valves/union nuts. See section 

5.2 Hydraulic connection

.

Pump not sucking in

Suction lift too high

Reduce suction lift; if necessary, provide positive 
inlet pressure.

Backpressure too high

Open the deaeration valve.

Soiled valves

Flush system, replace valves if necessary. See 
section 

8.3 Perform service

.

Содержание SMART Digital XL - DDE 120-7

Страница 1: ...SMART Digital XL DDE From 60 to 200 l h Installation and operating instructions GRUNDFOS INSTRUCTIONS Further languages http net grundfos com qr i 98767824...

Страница 2: ...al connection 15 6 Startup 17 6 1 Preparing the pump for startup 17 6 2 Starting up and deaerating the pump 17 7 Operation 18 7 1 Operating elements 18 7 1 1 Capacity adjusting knob 18 7 1 2 LEDs DDE...

Страница 3: ...or user The safety instructions described in these instructions existing national regulations on health protection environmental protection and for accident prevention and any internal working operati...

Страница 4: ...4 Diaphragm leakage To avoid any danger resulting from diaphragm leakage observe the following Perform regular maintenance See section 8 1 Regular maintenance Never operate the pump with blocked or s...

Страница 5: ...is sucked up with a short suction stroke regardless of the current dosing flow and dosed with the longest possible dosing stroke 3 1 Applications The pump is suitable for liquid non abrasive non flamm...

Страница 6: ...power supply The device complies with electrical safety class I TM06 7308 3418 P Q U Type Model f Pmax Imax 99140620 Made in France psi gph A l h Bar W IP 65 td W NEMA 4X psi gph A l h Bar W IP 65 1...

Страница 7: ...PVC V C F 31U3U3FG F Front mounted change to left or right is possible Supply voltage DDE 60 10 AR PVC V C F 31U3U3FG 3 100 240 V 50 60 Hz single phase Valve type DDE 60 10 AR PVC V C F 31U3U3FG 1 St...

Страница 8: ...ion See section 1 Control cube 2 LEDs for status and operation mode 7 1 3 Capacity adjusting knob 7 1 4 100 key 7 1 5 Signal inputs outputs 5 3 6 Mounting plate 7 Mains connection 8 Operation mode key...

Страница 9: ...nlet side bar 2 psi 29 Max viscosity with spring loaded valves2 mPas cP 1000 1000 500 Max viscosity without spring loaded valves2 mPas cP 100 Min internal hose pipe diameter inlet outlet side1 3 mm 19...

Страница 10: ...5 mA Min pulse length ms 5 Max pulse frequency Hz 100 Max loop resistance in external circuit 150 Impedance at 4 20 mA analog input 15 Accuracy of analog input full scale value 0 5 Min resolution of a...

Страница 11: ...rial stainless steel C 120 The dosing head material Polyvinyl chloride PVC must not be used in CIP applications TM06 7312 4218 C B 283 5 G5 4 A1 D A 140 5 25 194 183 5 4 x 7 4 x 9 187 159 140 29 36 17...

Страница 12: ...e pump on the mounting plate 1 Remove the locking screws from their transport position on the mounting plate 2 Place the pump on the mounting plate support clamps and slide it in as far as possible Th...

Страница 13: ...teed in conjunction with lines supplied by Grundfos The lines used must comply with the pressure limits as per section 4 1 Technical data Important information on installation Observe suction lift and...

Страница 14: ...collecting tray Fig 7 Hydraulic connection Pipe connection type U3U3 For details on connection types see section 3 5 Type key 1 Make sure the system is pressureless 2 Push union nut 2 across pipe 3 3...

Страница 15: ...A3 5 3 Electrical connection Mains connection The mains plug is the separator separating the pump from the mains All electrical connections must be carried out by a qualified electrician in accordance...

Страница 16: ...rous voltage by means of double or reinforced insulation TM06 7315 3216 2 1 3 4 4 2 3 4 1 2 1 3 2 1 GND GND DDE AR DDE B DDE AR DDE AR DDE AR 1 2 3 4 1 2 3 4 3 4 1 2 1 2 5 3 4 Symbol Function Pin assi...

Страница 17: ...knob to 100 and wait until liquid flows out of the deaeration hose continuously and without any bubbles Then set the capacity adjusting knob back to 0 7 Close the deaeration valve The pump is deaerat...

Страница 18: ...erating statuses and faults LED on LED flashing empty table cell LED off For some alarms the pump tries to restart periodically Observe section 9 Faults TM06 7320 4316 Pos Description Control variant...

Страница 19: ...on mode the pump doses the set dosing volume for each incoming potential free pulse e g from a water meter The pump automatically calculates the optimum stroke frequency for dosing the set volume per...

Страница 20: ...ctivating the external stop signal the pump switches to operating state Standby The active operation mode LED flashes green and the red external stop LED is on The contact type can be changed See sect...

Страница 21: ...ed as follows 1 Set adjusting knob to 0 2 Connect power supply See section 5 3 Electrical connection 3 Press 100 key and Operation mode key simultaneously and hold them down for at least 5 seconds The...

Страница 22: ...sons authorised by Grundfos Observe section 8 5 Repairs Interval Task Daily Check if liquid leaks from the drain opening on the dosing head and if the drain opening is blocked or soiled See fig 13 14...

Страница 23: ...aeration screw 1a 1e O ring 1b Valve ball 1c Valve housing 1d Groove for O ring 1f 1h Flat gasket 1g Hose nipple 2 Flange 2a 2d O ring 2b Screws 2c Intermediate ring 3 Diaphragm 4 Valve on outlet side...

Страница 24: ...p housing This section refers to fig 13 14 1 DDE 60 10 Place new O rings 2a 2d in the grooves at flange 2 and make sure they are seated correctly Attach flange 2 observing alignment pin 12 2 DDE 120 7...

Страница 25: ...f followed by hose nipple 1g and flat gasket 1h onto valve housing 1c 15 Use special tool A to screw in valve housing 1c into double nipple 5a carefully with a torque wrench Torque Nm 2 0 2 16 Make su...

Страница 26: ...s on inlet and outlet side 4 7 7 For plastic dosing head Remove screws 6 Remove dosing head 5 together with cover plate 6a 8 For stainless steel dosing head Remove screws 6 together with washers 6b Re...

Страница 27: ...ructions If the above requirements are not met Grundfos may refuse to accept delivery of the pump The shipping costs will be charged to the sender Observe section 2 3 Transport The pump housing must o...

Страница 28: ...p status Fault Possible cause Possible remedy Standby Motor blocked Alarm Backpressure greater than nominal pressure Reduce backpressure Observe section 4 1 Technical data Incorrectly installed diaphr...

Страница 29: ...lled diaphragm Install the diaphragm correctly Damage to gears Hall sensor failure Motor failure Contact your Grundfos service partner Leaky dirty outlet valve Dosing medium flows back from the outlet...

Страница 30: ...all O rings are installed correctly Blocked inlet line Clean inlet line install strainer Suction lift too high Reduce suction lift Install priming aid Viscosity too high Use lines with larger diameter...

Страница 31: ...in brief We hereby declare that the pump has been cleaned and is completely free from chemical biological and radioactive substances _____________________________________ Date and signature __________...

Страница 32: ...GRUNDFOS CROATIA d o o Buzinski prilaz 38 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www hr grundfos com GRUNDFOS Sales Czechia and Slovakia s r o apkovsk ho 21 779 00 Olomouc P...

Страница 33: ...b 11070 Novi Beograd Phone 381 11 2258 740 Telefax 381 11 2281 769 www rs grundfos com Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 65 6681 9689 Slo...

Страница 34: ...835 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 G...

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