GRUNDFOS
WHITE PAPER
Pump Installation and
Alignment
by Steve Wilson
T
his tutorial is
intended to provide a quick
overview of installation and alignment tech-
niques. As always, installation and alignment
should only be attempted by personnel trained
and familiar with such a task.
Local regulations and safety concerns are of
prime importance.
Always follow the recommendations of the
pump manufacturer as presented in their Instal-
lation, Operation, and Maintenance manuals.
Pump manufacturers will generally assume no
responsibility nor liability for installation and
alignment of their products, unless notified at
time of purchase.
Most pump manufacturers who supply horizon-
tal pumps will assure, at the factory, that they
can be aligned in the field. However, in certain
cases, improper installation may create condi-
tions which cause baseplate distortion, “soft
foot” and pipe strain. These situations, in turn,
may render a pump unable to be properly aligned
and may result in vibration or premature failure.
Misalignment of the piping and of the pump
to the driver results in more pump failure than
perhaps all other causes combined. Seal failure,
bearing failure, and wear component failure can
all be often traced to alignment issues.
GETTING STARTED
•
Assure that receiving instructions have been
followed and the equipment has been properly
cared for prior to installation.
•
Assure foundation is properly sized and flat.
•
Place pump / drive / baseplate assembly on the
foundation.
•
Disconnect the coupling halves. Do not recon-
nect until all alignment operations are com-
plete.
•
Support the baseplate on metal blocks or shims
and not directly on the floor
•
Adjust the metal supports until the baseplate
is level. (Maximum spacing around 24 inches.)
•
Check suction and discharge for horizontal and
vertical, using a level.
•
Check alignment
Figure 1.
Getting started
CHECK ALIGNMENT
•
(Even if final alignment is to be verified with
laser alignment tools or dial indication, at
this point, straight edge and feeler alignment
checking will prove satisfactory.)
•
Check angular and parallel alignment.
•
Check on 4 Planes: (1) Angular in vertical plane,
