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Eng

lish (US)

14

10. Functions

Hydro Multi-B booster systems include application-optimized 
software.

10.1 General functions

10.1.1 Dry-running protection (pressure switch on suction 

standard)

To protect the pumps against damage from dry running, the Hydro 
Multi-B incorporates a water shortage function. This function is 
based on the monitoring of the inlet pressure or the level in a tank 
on the suction side.

The pressure or level can be monitored by one of the following:

pressure switch (standard)

float switch

level switch

external electrode relay

analog sensor.

Dry-running protection with pressure switch, float switch, 
level switch or external electrode relay

Set the monitoring device to the desired limit. 

If water shortage is detected for more than 5 seconds, the system 
will stop, and the 

 indicator light illuminates. 

Press 

 when the water supply has been re-established.

Dry-running protection with analog sensor

The limit for the minimum inlet pressure in the suction manifold is 
a factory-set value which can only be changed by a Grundfos 
service engineer using PC tools. 

If the sensor output is below the limit for minimum inlet pressure 
for more than 5 seconds, the system will stop, and the 

 

indicator light illuminates. 

Press 

 when the water supply has been re-established.

10.1.2 Automatic pump changeover

The automatic pump changeover function ensures an equal 
number of operating hours of the pumps, but it also ensures that, 
in case of an alarm on one pump, another pump is automatically 
started.

There are three types of automatic pump changeover:

operation-dependent pump change

alarm-dependent pump change

time-dependent pump change.

Operation-dependent pump change

At increasing demand, the pump with the lowest number of 
operating hours will be started first. 

At decreasing demand, the pump with the highest number of 
operating hours will be stopped first.

Alarm-dependent pump change 

If a pump stops due to an alarm, the CU 323 will send a stop 
command to the pump to prevent auto-restarting and start 
another pump which is ready to start and which has the lowest 
number of operating hours.

Time-dependent pump change

In certain applications, the demand remains constant for long 
periods and does not require all pumps to run. In such situations, 
pump changeover does not take place naturally, and forced pump 
changeover may thus be required.

Once every 24 hours, the CU 323 checks if any of the running 
pumps has a higher number of operating hours than the pumps 
that are stopped. If this is the case, the pump will be stopped, and 
a pump with a lower number of operating hours will start.

10.1.3 Minimum time between start and stop

This function ensures a delay between the start/stop of one pump 
and the start/stop of another pump. The purpose is to prevent 
hunting when pumps start and stop continuously.

10.2 Functions for constant-pressure systems

10.2.1 Pump cascade control

The cascade function ensures that only the required number of 
pumps is running. This means that the number of running pumps 
always corresponds to the required flow at the entered setpoint. 

The first pump is started if the pressure at the discharge manifold 
is below the setpoint.

If the first pump is not able to keep the discharge pressure at the 
setpoint, and the minimum time between start/stop has passed, 
another pump is started.

During the start and stop of a pump, the speed of the speed-
controlled pump is controlled in such way that the pressure 
disturbance is kept as low as possible.

At decreasing demand, pumps will be stopped if the pressure 
rises above the setpoint. Pumps will not be stopped until the 
minimum time between start/stop has passed.

The last pump in operation

If only one pump is operating, this pump can be operated in 
energy-saving on/off mode. 

See section 

10.2.4 Low-flow operation

.

The number of possible starts/stops per hour for all pumps is 
limited by the maximum number of starts per hour.

10.2.2 Standby pumps

This function is optional and available on request. The function 
makes it possible to limit the maximum performance of the Hydro 
Multi-B by selecting one or more pumps as standby pumps.

If a three-pump system has one standby pump, maximum two 
pumps are allowed to operate at a time.

If one of the two pumps in operation has a fault and is stopped, 
the standby pump will be started. The performance of the booster 
system is thus not reduced.

The status as standby pump alternates between all pumps. 
Contact Grundfos for further information.

Caution

When a pump is running in "Emergency" mode, it 
is not protected against dry running.

WS

RESET

WS

RESET

Note

Note

If the system is stopped due to an alarm, the 
minimum time between start and stop will be 
ignored, and the pumps will be stopped 
immediately. 

Содержание Hydro Multi-B Series

Страница 1: ...GRUNDFOS INSTRUCTIONS Hydro Multi B Installation and operating instructions ...

Страница 2: ... 12 2 Frost protection 15 12 3 Service 16 12 4 Overview of inputs and outputs 16 13 Fault finding 18 14 Maintenance 19 14 1 Pumps 19 14 2 CU 323 19 15 Frost protection 19 16 Taking out of operation 19 17 Technical data 19 17 1 Pressure 19 17 2 Temperature 19 17 3 Relative humidity 19 17 4 Sound pressure level 20 18 Electrical data 20 18 1 Disposal 20 Warning Prior to installation read these instal...

Страница 3: ...st be sent freight prepaid documentation supporting the warranty claim and or a Return Material Authorization must be included if so instructed GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXTE...

Страница 4: ...ure in the following ways by cutting the required number of pumps in and out through continuous adjustment of the speed of the running CME pumps 3 3 1 Operating principle The user enters the required pressure of the system setpoint via the user interface of the CU 323 control unit The CU 323 adjusts the system performance according to the feedback received from the pressure transmitter installed o...

Страница 5: ...o Multi B booster system is delivered in a recyclable packaging specially designed for transport by fork lift truck or a similar vehicle The forks of the fork lift truck must be at least 6 feet long 4 2 Handling Hydro Multi B booster systems must be lifted as shown in fig 4 During handling the lifting point should always be above the centre of gravity of the booster system Fig 4 Correct lifting of...

Страница 6: ... ft 5 Nominal head ft 6 Nominal flow rate gpm 7 Weight lb 8 Motor power Hp of pumps with variable frequency drive 9 Code for pump versions 10 Number of E pumps 11 E pump type 12 System serial number 13 Control panel part number 14 Options 15 Country of origin 16 cULus Packaged Pumping Listing Category QCZJ Code Example Hydro Multi B E 2 CME 10 3 A 3 x 460 V 60 Hz Type range E System variants Two t...

Страница 7: ... to parts of the building to ensure that they cannot move or be twisted 6 1 3 Foundation The booster system should be positioned on an even and solid surface for instance a concrete floor or foundation The booster system must be bolted to the floor or foundation 6 1 4 Vibration dampers To prevent the transmission of vibrations to buildings it may be necessary to isolate the booster system foundati...

Страница 8: ...ith limit rods can be used to minimize the forces caused by the expansion joints Expansion joints with limit rods are always recommended for flanges larger than 6 inch The pipework should be anchored so that it does not stress the expansion joints and the pump Follow the supplier s instructions and pass them on to advisers or pipe installers 6 2 Electrical installation The electrical installation ...

Страница 9: ... the system operating mode between Normal and Stop 2 Increases the setpoint value 3 Decreases the setpoint value 4 Resets all alarms 5 Changes the operating mode of the individual pumps between AUTO and OFF Each pump in the system has an Auto Off button 6 Enables Emergency Manual operation Note If a pump is set to Emergency operation it will run at 100 speed and the power supply to the CU 323 will...

Страница 10: ... a maximum discharge pressure or a level limit has been exceeded Pos Indicator lights Status Description 10 Off Normal state Red Water shortage fault 11 Off Normal state Red Primary and or redundant sensor fault Maximum discharge pressure or level limit has been exceeded 12 pump LED Off The pump has stopped due to cascade operation The system is in OFF state The power supply has been switched off ...

Страница 11: ...o Emergency 5 Close all pump discharge valves and prime all pumps The pumps are primed by opening cap on port of check valve positioned closest to pump and filling water into port The pump is primed when water no longer is able to fill into pump Reinstall cap on check valve port and repeat for all pumps 6 Switch on the relevant circuit breaker of pump to be started 7 Switch on the main disconnect ...

Страница 12: ...is activated External stop via digital input has higher priority than local control This means that settings can be changed locally but they will not be effective until external stop has been deactivated The flow charts below show examples of how settings can be made Starting and stopping the system Changing the setpoint TM05 9701 4313 TM05 9284 3613 Starting the system Stopping the system On Off ...

Страница 13: ...local settings are to be changed follow the flow chart examples below TM05 9287 3613 Keep pressed for 3 seconds See section 9 1 Local mode external stop not activated for changing settings in local mode or or or or or Note Note If the buttons are not touched for 3 seconds the CU 323 will revert to the initial display TM04 9583 4610 BUS LOC E st On Off On Off Keep pressed for 3 seconds See section ...

Страница 14: ...changeover does not take place naturally and forced pump changeover may thus be required Once every 24 hours the CU 323 checks if any of the running pumps has a higher number of operating hours than the pumps that are stopped If this is the case the pump will be stopped and a pump with a lower number of operating hours will start 10 1 3 Minimum time between start and stop This function ensures a d...

Страница 15: ...Take the enclosure class of the motor into account when cleaning The motor has maintenance free greased for life bearings 12 1 2 CU 323 The CU 323 is maintenance free It must be kept clean and dry Protect it against direct sunlight Furthermore the CU 323 must not be outside the ambient temperature range 12 2 Frost protection Pumps which are not being used during periods of frost should be drained ...

Страница 16: ...ice kit 96884939 TM04 9282 3810 Group Description 1 Connection of power supply 2 Internal GENIbus connection 3 Fieldbus connection CIM module optional 4 Input for PTC sensor or thermal switch 5 Analog inputs 6 Digital output 7 Relay outputs 8 Digital inputs 9 Service connection Abbreviation Meaning DI Digital input DO Digital output RO Relay output AI Analog input NC Normally closed contact NO Nor...

Страница 17: ...V 53 24 V Supply to sensor Short circuit protected 30 mA 54 AI2 Input for analog signal 0 20 4 20 mA or 0 10 V 55 GND All terminals except mains terminals must only be connected to voltages not exceeding 16 Vrms and 22 6 Vpeak or 35 VDC 6 77 Relay 1 Relay contact for starting and stopping mains operated pumps 79 Relay 2 80 Common 80 Common 81 Relay 3 7 70 Relay 1 C 71 Relay 1 NO 72 Relay 1 NC 73 R...

Страница 18: ... 20 mA or 4 20 mA output signals are monitored by the Hydro Multi B Cable is broken or short circuited Repair or replace the cable CU 323 fault Power supply disconnected Connect the power supply The CU 323 is defective Contact Grundfos Unstable water supply from the Hydro Multi B Inlet pressure too low Check the suction pipe and the suction strainer if any Suction pipe or pumps partly blocked by i...

Страница 19: ...ction loss in suction piping in feet At the highest flow the pump will be delivering Hv Vapor pressure in feet NPSH Net Positive Suction Head in feet NPSH can be read from the NPSH curve at the maximum capacity at which the pump will run See Grundfos CM CME Data booklet 98435269 L CM PG 001 Hs Safety margin minimum 2 feet If H is calculated as positive the pump can operate at a suction of maximum ...

Страница 20: ...in pipes vibrations etc the actual sound pressure level of the Hydro Multi B system will be lower than 90 dB A Open circuit voltage 24 VDC Closed circuit current 5 mA DC Frequency range 0 4 Hz Note Note All digital inputs are supplied with PELV voltage Protective Extra Low Voltage Input current and voltage 0 20 mA 4 20 mA 0 10 V Tolerance 3 3 of full scale Repetitive accuracy 1 of full scale Input...

Страница 21: ...3 227 3500 www grundfos us Grundfos Canada 2941 Brighton Road Oakville Ontario L6H 6C9 Canada Phone 1 905 829 9533 Fax 1 905 829 9512 www grundfos ca Grundfos México Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto C P 66600 Apodaca N L Mexico Phone 011 52 81 8144 4000 Fax 011 52 81 8144 4010 www grundfos mx ...

Страница 22: ...7 ECM 1201915 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding A S www grundfos com ...

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