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3

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chapter discard.fm  Page 3  Tuesday, June 7, 2011  9:29 PM

HS 100, HS 125, and HS 150 

HS 150

(2 and 3 hp) 

(5 and 7 1/2 ph)

FIGURE 1: Bolt hole centers

Pipework

The use of pipe compound or teflon tape on all male threads 
is acceptable as a means of providing a positive seal at the 
pump  port  conditions.    Avoid  using  unnecessary  fittings, 
valves  or  accessory  items,  especially  in  the  vicinity  of  the 
pump  suction  and  discharge  ports.    The  piping  should  be 
adequately  supported  to  reduce  thermal  and  mechanical 
stresses on the pump.

Good  installation  practice  recommends  the  system  be 
thoroughly cleaned and flushed of all foreign materials and 
sediment prior to pump installation.  If possible, the pump  
should  not  be  installed  at  the  lowest  point  in  the  system 
due  to  the  natural  accumulation  of  dirt  and  sediment.    If 
there is excessive sediment or suspended particles present, 
it is advised a strainer or filter be used to prevent its entry 
into the pump.

Suction pipe

The  suction  pipe  should  be  adequately  sized  and  run  as 
straight  and  short  as  possible  to  keep  friction  losses  to  a 
minimum.    This  would  generally  dictate  that  the  suction 
piping, fittings, valves and accessories be at least as large 
as the suction port connection of the pump.  These should 
be larger if the distance to the water source is great.

Care should be taken to provide a means of pump isolation 
(e.g.,  gate  or  butterfly  valves)  in  applications  where  the 
pump is in a pressurized or flooded suction condition.

If  the  pump  is  installed  in  a  suction  lift  application,  hori-
zontal suction piping must rise gradually from the source 
to  the  pump  and  contain  no  high  spots  which  allow  air 
pockets to form.

Discharge piping

It  is  suggested  that  a  check  valve  and  isolation  valve  be 
installed  in  the  discharge  pipe.    Pipe,  valves,  and  fittings 
should be at least the same diameter as the discharge pipe 

or sized in accordance with good piping practices to reduce 
fluid  velocities  and  pipe  friction  losses.    Pipe,  valves  and  
fittings  must  have  a  pressure  rating  equal  to  or  greater 
than the maximum system pressure.  Before the pump  is 
installed,  it  is  recommended  that  the  discharge  piping  be 
pressure  checked  to  at  least  the  maximum  pressure  the 
pump  is  capable  of  generating  or  as  required  by  codes  or 
local regulations.

The  standard  discharge  position  for  Grundfos  Series 
HS  pumps  is  vertical  (upward).  To  simplify  pumping 
connections, however, the pump volute may be rotated to 
optional positions.  The HS 100, HS 125, and HS 150 (2 HP 
and 3 HP) models may be rotated to any of four positions 
while the HS 150 (5 HP and 71⁄2 HP) may be rotated to any of 
six positions.  (See Figure 2).

HS 100, HS 125 

HS 150

HS 150 (2 hp and 3 hp) 

(5 hp and 7 1/2 hp)

(4) discharge positions 

(6) discharge positions

FIGURE 2: Piping connection positions
(viewed from suction end)

Reposition the pump volute as follows:

1.    Loosen and remove each of the cap screws that attach  
       the pump volute to the motor stool.

2.    Carefully lift the pump volute off of the motor stool        
       and rotate it to the required position.  Check that the     
       o-ring is properly seated.

3.    Apply teflon sealant to the cap screw threads.

4.   Reinstall the cap screws and tighten diagonally and        
       evenly.

Bypass

A bypass or pressure relief valve should be installed in the 
discharge pipe if there is any possibility that the pump may 
operate against a closed valve in the discharge line.  Flow 
through the pump is required to ensure that adequate cool-
ing and lubrication of the pump is maintained.  See Table A 
on page 4 for minimum flow rates.

Содержание HS 100 0505

Страница 1: ...GRUNDFOS INSTRUCTIONS HS Horizontal single stage end suction pumps Installation and operating instructions discard fm Page 1 Tuesday June 7 2011 9 24 PM...

Страница 2: ...Do not destroy packing materials until the shipment is inspected and the claim is settled The position of the coupling that connects the pump shaft to the motor shaft is set at factory specifications...

Страница 3: ...kets to form Discharge piping It is suggested that a check valve and isolation valve be installed in the discharge pipe Pipe valves and fittings should be at least the same diameter as the discharge p...

Страница 4: ...e motors should remain mounted with the cooling vents positioned downward especially where there is the possibility that liquid might splash onto the pump from above i e rain FIGURE 3 Motor mounting p...

Страница 5: ...t be purged while the system is being filled Replace the drain vent plug and securely tighten Connect and or seal the discharge piping Check motor rotation 1 Make sure power is off 2 Check to make sur...

Страница 6: ...Over greasing will cause increased bearing heat and can result in bearing motor failure Do not mix petroleum grease and silicon grease in motor bear ings Bearing grease will lose its lubricating abil...

Страница 7: ...y torque 15 to 20 ft lbs 4 Using the appropriate edge of impeller spacing tool SV00201 see Table C position the impeller at the cor rect axial location and tighten allen shaft set screw s into the mot...

Страница 8: ...AND SPARE PARTS PRICE LISTS FOR A COMPLETE LISTING OF KIT COMPONENTS Part Lists and Diagrams Model B HS 100 0505 to HS 125 1515 HS100 0305 to HS125 1520 Motor Stool 56C Frame Pump Base 3 4 Type 21 Joh...

Страница 9: ...0 2020 to HS 150 3030 Motor Stool 182TC 184TC 1 Type 21 John Crane Seal Stub Shaft 416ss Impeller HS 150 5050 Impeller HS 150 7575 Pump Volute Volute Gasket 5 16 18 x 3 8 Shaft Set Screw Woodruff Key...

Страница 10: ...it means If the amp draw exceeds the listed serv ice factor amps SFA or if the current imbalance is greater than 5 between each leg on three phase units check the following 1 Burned contacts on the mo...

Страница 11: ...start pump gradually close the dis charge valve and read pressure at shut off Disassemble and inspect pump passageways Fault A Pump does not run B Pump runs but at reduced capacity or does not deliver...

Страница 12: ...ecord values Check proper wiring and loose terminals Turn off power and manually rotate pump shaft Turn off the power and discharge the capacitor Check with ohm meter R x 100K Use a thermometer to che...

Страница 13: ...erating instructions To obtain service under this warranty the defective product must be returned to the distributor or dealer of GRUNDFOS products from which it was purchased together with proof of p...

Страница 14: ...English US 14 chapter discard fm Page 14 Tuesday June 7 2011 9 29 PM This page intentionally left blank...

Страница 15: ...Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 1 905 829 9533 Telefax 1 905 829 9512 M xico Bombas GRUNDFOS de M...

Страница 16: ...the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All rights reserved worldwide L EP...

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