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IMPORTS, INC.

H.P. SHAPER

MODEL G1024

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED JUNE, 1994. PRINTED IN USA

DISCONTINUED MACHINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTIN-

UED. MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN

EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE

IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

Содержание G1024

Страница 1: ...PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTIN UED MACHINE CONFIGURATIONS MAY HAVE CHANGE...

Страница 2: ...G CLEARANCES 6 VIII ELECTRICAL SERVICE REQUIREMENTS 7 A GENERAL 7 B GROUNDING 7 IX ASSEMBLY 8 A STAND 9 B FENCE ASSEMBLY 10 C SAFETY GUARD 11 X SAFETY PROCEDURES 12 XI ADJUSTMENT SECTION 15 A FENCE 15...

Страница 3: ...documentation possible If you have any constructive criticisms or comments you feel we should include in our next printing please write us at the address below Manager Technical Documentation Grizzly...

Страница 4: ...operation we strongly suggest you obtain as many books on the subject as you can Grizzly has a number of fine books available on wood shaping A visit to the local library or time spent browsing throu...

Страница 5: ...both hands for operating the tool 14 DO NOT OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest per formance Follow...

Страница 6: ...re to set up the shaper If you find the machine is damaged after you ve signed for delivery and the truck and driver are already gone you will need to file a freight claim with the carrier Save the co...

Страница 7: ...4 Flat Washer 5 16 4 Nut M8 1 25 4 The quantities given here are the minimum necessary to do the job there may be some extra parts On the other hand bolt bags are occasionally shipped from the factor...

Страница 8: ...proper manner to avoid fire and environmental damage Packaged in a separate box you will find a number of parts also covered with Cosmolene The small er pieces are best cleaned by placing them in a c...

Страница 9: ...lding department or a licensed electrical contractor should also be able to help you if electrical requirements exceed your understanding Figure 2 If you are plugging into an existing outlet ensure th...

Страница 10: ...actory so very little actual assembly is required The motor is already mounted and all wiring is in place The remaining parts which require assembly are A Stand B Fence C Safety Guard The necessary as...

Страница 11: ...en all the nuts and bolts finger tight Working on a level surface adjust the stand until the top piece is level You can verify your results by placing a carpenter s level on the top or measure diagona...

Страница 12: ...djust and check the alignment with a good straight edge 3 If the boards are not co planar with each other resurface the wooden fences as one unit You can perform this operation on a jointer See Figure...

Страница 13: ...locking knob securely after making height adjustments 11 Figure 7 CAUTION Always use some type of guard when operating your shaper The cutter is spinning at 10 000 RPM a knot or wood chip expelled fro...

Страница 14: ...have taken any kind of medication which can impair your responses or if you have consumed any alcohol DO NOT USE THIS MACHINE 7 MAKE WORKSHOP CHILDPROOF Use padlocks master switches or starter keys to...

Страница 15: ...the fence and cutter and begin the cut again See Figure 8 16 BLIND CUT WHENEVER POSSIBLE This keeps the knives on the underside of the workpiece and provides a distance guard for the operator 17 CUTTE...

Страница 16: ...29 BE SURE THE SPINDLE turns freely and all adjustment tools etc are off of the table before the machine is turned on NOTE Many manuals and books recommend the use of push sticks While in some applic...

Страница 17: ...piece adjusting system Each fence is adjustable to compensate for different cutting thicknesses and special shaping applications using the locking knob at the rear of the shaper See Figure 10 One turn...

Страница 18: ...eed Fence Workpiece Feed Direction Proper Fence Adjustment Figure 12 When performing work which requires that both fences be in line such as a cut where only a por tion of the workpiece s surface come...

Страница 19: ...the spindle nut and safety washer from the spindle shaft Some Model G1024 Shapers may feature a lock nut instead of a safety washer 2 Select the proper shaper cutter for the application you desire an...

Страница 20: ...djust the machine while the cutters are spinning E CUTTER DIRECTION Your shaper is equipped with a toggle FORWARD REVERSE switch located at the rear of the shaper See Figure 16 Many shaper cutters are...

Страница 21: ...DO NOT attempt to operate the shaper without guards or protective devices in place A HOW RUB COLLARS ARE USED Collars are used to limit the depth of your cuts and are particularly useful when doing p...

Страница 22: ...rolled by the spindle height adjust ment A rabbet cut is a good example since you ll get the same result with the rub collars either above or below the cutter The following diagrams illustrate differe...

Страница 23: ...erably safer because the workpiece covers the entire shaper cutter Rub collar above the cutter Spindle 21 Figure 19 Table Cutter Workpiece Spindle Nut Rub Collar Cutter Table Spindle Assembly Rub coll...

Страница 24: ...ok at Figure 20 you ll notice that the position of the pattern determines the depth of cut In other words your pattern size is dependent upon the inter relationship of cutting cir cle the desired amou...

Страница 25: ...d your right to feed if the rotation is counterclockwise Switch hands for clockwise rotation 9 Use the miter gauge to shape the ends of your workpiece Figure 21 23 Figure 22 NOTE Safety devices as sho...

Страница 26: ...f the holes located in the shaper table See the Main Body Diagram for location 2 The work should be placed in the starting position using the guide pin for support as shown in Figure 23 Next swing the...

Страница 27: ...ing edge of the cutter Cutters are remov ing material from the bottom of the workpiece Sometimes the starting pin will not be in the most advantageous position Using a board firmly clamped to the shap...

Страница 28: ...e with wood screws Make sure they do not protrude through the workpiece 5 Ensure that clamps and hidden screws do not come into contact with the cutter 6 Design your fixture so that all cutting occurs...

Страница 29: ...ot replaced it will eventually seize possibly doing damage to other parts of the machine Bearings are standard sizes and can be replaced through Grizzly The only parts on this machine that require per...

Страница 30: ...Diameter 1 2 Spindle Length 3 Spindle Capacity under Nuts 23 8 Spindle Speed 10 000 RPM Table Counterbore 3 Diameter 3 8 Deep Spindle Bearings Ball Shielded and Lubricated For Life Motor Type TEFC Ca...

Страница 31: ...acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be...

Страница 32: ...114 12 18 15 13 16 20 23 106 105 19 14 17 21 22 104 97 98 99 112 100 101 102 103 95 94 92 91 82 81 111 80 78 79 77 76 75 74 66 72 73 70 71 69 68 65 67 58 57 63 1 63 45 43 42 48 49 46 44 34 29 28 40 39...

Страница 33: ...PN03M Hex Nut M8 1 25 036 PW01 Flat Washer 1 2 037 P1024037 Coil Spring 038 P1024038 Spring Collar 039 P1024039 Lock Handle 040 PW06 Flat Washer 1 4 041 PS14M Phil Hd Screw M6 1 0x12 042 P1024042 Half...

Страница 34: ...13M Roll Pin 3x25 094 P1022124 Hex Nut 17mm 095 P1024095 Tie Rod 096 P1024096 Tie Rod Nut 097 PVA30 V belt A 30 098 P1024098 Motor Pulley 099 PSS04M Setscrew M6 1 0x12 100 P1024100 Motor 101 P1024101...

Страница 35: ...he machine to use as a reference guide on the false table 4 Locate the four fence mounting holes and the opening for the spindle by rubbing a pencil over those areas Do this for the starting holes as...

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