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G0600 20" x 60" Big Bore Lathe

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

5001

P06005001

SWITCH SEAT

5049

P06005049

SHAFT

5002

P06005002

LEAD SCREW (INCH)

5050

P06005050

TENSION SPRING

5003

P06005003

RACK

5051

P06005051

SHAFT

5004

PRP05M

ROLL PIN 5 X 30MM

5052

P06005052

BRAKE LEVER

5005

PSB06M

CAP SCREW M6-1 X 25

5053

P06005053

CAM

5006

P06005006

BED

5054

P06005054

SHAFT

5007

P06005007

TAPER PIN 10 X 45MM

5055

P06005055

MOTOR SEAT BRACKET

5008

PSB47M

CAP SCREW M10-1.5 X 40

5056

P06005056

LIMIT SWITCH

5009

P06005009

HOUSING

5057

P06005057

LEVELING BLOCK

5010

P06005010

BARREL NUT

5058

P06005058

SPECIAL NUT M24-2

5011

P06004008

THRUST BEARING 8105

5059

P06005059

FOOT STUD

5012

P06005012

PLUG

5060

PS52M

PHLP HD SCR M4-.7 X 20

5013

P06005013

BUSHING

5061

PN04M

HEX NUT M4-.7

5014

P06005014

PLUG

5062

P06005062

LIMIT SWITCH SEAT

5015

P06005015

BUSHING

5063

PS09M

PHLP HD SCR M5-.8 X 10

5016

P06005016

BRACKET

5064

PW04M

FLAT WASHER 10MM

5017

PN02M

HEX NUT M10-1.5

5065

P06005065

BRAKE BAND ASSY

5018

P06005018

COMPRESSION SPRING

5066

P06005066

PULLEY

5019

P06005019

STEEL BALL 6MM

5067

P06005067

STAND

5020

P06005020

STAR DIAL

5068

P06005068

MOTOR COVER

5021

PSB68M

CAP SCREW M6-1 X 8

5069

P06005069

LIMIT SWITCH

5022

P06005022

CAM

5070

PS05M

PHLP HD SCR M5-.8 X 8

5023

P06005023

FEED ROD

5071

P06005071

LIMIT SWITCH SEAT

5024

P06005024

START ROD

5072

P06005072

DOOR LOCK STUD

5025

P06005025

STAR DIAL

5073

P06005073

GEAR 56T X 2.25

5026

P06005026

BRACKET

5074

PN13M

HEX NUT M16-2

5027

P06005027

LIMIT SWITCH

5075

P06005075

STUD

5028

PS65M

PHLP HD SCR M4-.7 X 40

5077

P06005077

TOP COVER

5029

P06005029

LIGHT SEAT

5078

P06005078

SWING BRACKET

5030

PSB31M

CAP SCREW M8-1.25 X 25

5079

P06005079

SPINDLE STUD

5031

P06005031

SPACER

5080

P06005080

BALL BEARING 16204

5032

P06005032

CLAMP SHOE

5081

P06005081

GEAR 49T X 2.25

5033

P06005033

CAP SCREW M8-1.25 X 6

5082

P06005082

GEAR 55T X 2.25

5034

P06005034

AUTO STOP ROD

5083

P06005083

BRACKET

5035

P06005035

V-BELT B76

5084

P06005084

ARM

5036

P06005036

CONDUIT

5085

P06005085

BRAKE PEDAL

5037

PS03M

PHLP HD SCR M6-1 X 8

5086

P06005086

THUMB KNOB

5038

PLW10M

LOCK WASHER 16MM

5087

P06005087

SAFETY DOOR

5039

PB80M

HEX BOLT M16-2 X 55

5088

P06005088

GUARD ASSEMBLY

5040

P06005040

MOTOR COVER

5089

P06005089

COVER

5041

P06005041

MOTOR

5090

P06005090

OIL GUARD

5042

P06005042

SHOULDER WASHER

5091

P06005091

HINGE

5043

P06005043

CAP SCREW

5093

P06005093

GEAR 48T X 2.25

5044

PN13M

HEX NUT M16-2

5094

P06005094

SPACER

5045

PW08M

FLAT WASHER 16MM

5095

PSB14M

CAP SCREW M8-1.25 X 20

5046

PLW06M

LOCK WASHER 10MM

5097

PSB04M

CAP SCREW M6-1 X 10

5047

PB14M

HEX BOLT M10-1.5 X 35

5098

P06005098

SPACER

5048

P06005048

MOTOR SEAT

5099

P06005099

SPACER

Содержание G0600

Страница 1: ...un this lathe without oil even for a short period of time drivetrain parts will be damaged and your lathe warranty will be void We recommend using ISO 68 or a good grade non detergent SAE 20W motor oil in your lathe Make sure to change the oil immediately after lathe break in If you have any questions about this manual insert or machine lubrication and break in please contact Grizzly Technical Sup...

Страница 2: ...OWNER S MANUAL COPYRIGHT APRIL 2007 BY GRIZZLY INDUSTRIAL INC REVISED SEPTEMBER 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR9070 PRINTED IN CHINA ...

Страница 3: ... ...

Страница 4: ...est Run 20 Changing Motor Rotation 22 Apron and Spindle Break in 23 Spindle Balancing 23 SECTION 4 OPERATIONS 24 Operation Safety 24 General 24 Chuck and Faceplate 25 Mounting 25 Camlock Stud Adjustment 27 Reversing Jaws 28 Gap Removal 29 Tailstock 29 Aligning Tailstock 30 Drilling with Tailstock 31 Cutting Tapers with Tailstock 31 Centers 32 Steady Rest 33 Follow Rest 34 Setting Compound Slide 34...

Страница 5: ...t System 70 Headstock Oil Pump System 71 Quick Change Gearbox Gear System 75 Quick Change Gearbox Face 76 Quick Change Gearbox Shift System 77 Quick Change Gearbox Shift System 78 Carriage 81 Cross Slide and Carriage 82 Compound Rest and Tool Post 83 Carriage Oil Pump System 84 Apron Face Thread Dial Auto Stop System 87 Apron Gearing Halfnut Feed System 88 Apron Feed Rod Clutch and Lever System 89...

Страница 6: ...the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0600 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible T...

Страница 7: ... 4 G0600 20 x 60 Big Bore Lathe Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 ...

Страница 8: ...G0600 20 x 60 Big Bore Lathe 5 ...

Страница 9: ... 6 G0600 20 x 60 Big Bore Lathe ...

Страница 10: ...on Release Arm S Manual Oil Pump T Feed Clutch Lever U Feed Clutch Tension Adjustment V Cross Slide Handwheel W Apron Handwheel X Brake Pedal A Headstock B D1 8 Camlock MT 7 Spindle C Gap Piece D Ball Bearing Style Steady Rest E Quick Change Tool Holder F Follow Rest G Work Lamp H Universal Coolant Nozzle I Tailstock J Tailstock Handwheel K Leadscrew Rod Endcap Housing L Thread Dial A B C D G E F ...

Страница 11: ...ndle speed dial E Gearbox Hi Lo Lever This lever puts the gearbox in high or low range and has no effect on spindle RPM I is Hi range II is low range F Jog Button Turns the spindle motor ON while being pressed and held G Feed Lead Dial Used for setting up feed or threading gearing ratios in conjunction with quick change gearbox levers H Emergency Stop Button Stops all machine functions Twist clock...

Страница 12: ...G0600 20 x 60 Big Bore Lathe 9 SECTION 1 SAFETY ...

Страница 13: ... 10 G0600 20 x 60 Big Bore Lathe ...

Страница 14: ...s 9 LATHE MAINTENANCE Never operate the lathe with damaged or worn parts Maintain your lathe in proper working condi tion Perform routine inspections and main tenance promptly when needed Put away adjustment tools after use 10 SAFETY CLEARANCES Make sure workpiece has adequate clearance before starting machine Check tool and tool post clearance chuck clearance and saddle clearance before starting ...

Страница 15: ...ting across the end of a workpiece usually to machine a flat surface Feed The movement of a cutting tool into a workpiece Fixture A device that securely holds the workpiece in place during cutting operation as opposed to a Jig which is used to hold and guide a workpiece through an opera tion Gib A tapered wedge located along a sliding member to take up wear or to ensure a proper fit Headstock The ...

Страница 16: ... Hardwire Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Electrocution or fire could result if this machine is...

Страница 17: ...nts serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Unpacking Setup Safety SECTION 3 SETUP The following items are needed to complete the setup process but are not included with your machine Description Qty Fork Lift or Crane 5000 lb capacity 1 Lifting Straps 5000 lb capacity each 2 Safety G...

Страница 18: ...Jaw Chuck Wrench 1 O Gap Pin Puller 1 P Combo Wrench Set 6 30mm 1EA Q Hex Wrench Set 1 5 10mm 1EA R 2 Screw Driver Set Phillips Flat 1EA S MT 5 Dead Centers 2 T MT 7 5 Tapered Spindle Sleeve 1 U 42 Tooth Metric Change Gear 1 V 66 Tooth Metric Change Gear 1 W Cap Screws M6 1 x 25 3 X Longitudinal and Cross Feed Handle 1EA Y Adjustable Foot Pad Studs w Nuts 6 Z Gray and Green Spot Paint 1 EA A E D B...

Страница 19: ... 16 G0600 20 x 60 Big Bore Lathe Hardware Recognition Chart ...

Страница 20: ...xisting and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Unsupervised children and visitors inside your shop could cause serious per sonal injury to themselves Lock all entrances to the shop when you are away and ...

Страница 21: ...e from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment Figure 6 Leveling feet and screws Figure 7 Lifting eye locations for the G0600 lathe When lifting you must move the carriage and tailstock to the right and lock into place as shown in Figure 7 to provide counter balance Make sure the slings or chains are routed so when the lathe is...

Страница 22: ...ne or brake parts cleaner as they will damage painted surfac es and strip metal should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product Cleanup Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery DO NOT use gasoline or petroleum products to clean the machinery Many of the sol...

Страница 23: ...Position 5 Make sure that the headstock gearbox apron and lead screw reservoir oil levels are full Follow all lubrication procedures high lighted in Lubrication in the MAINTENANCE section on Page 51 of this manual 6 Make sure that the chuck and jaws are secure refer to Chuck and Faceplate Mounting on Page 24 and Reversing Jaws on Page 27 7 Fill the coolant pump reservoir and switch the pump switch...

Страница 24: ...complete Figure 11 Spindle ON OFF Lever Spindle ON OFF Lever 12 Make sure that all bystanders are out of the way no tools are in the way and the chuck key is removed from the chuck 13 Put on safety glasses tieback longhair sleeves and loose clothing 14 Set the lathe to the slowest RPM Refer to Spindle Speed on Page 35 To test run the lathe Note If any of these tests fail stop the lathe immediately...

Страница 25: ... the power company swap any two of the 1L1 1L2 or 1L3 input wires If your lathe is connected to a phase converter for 3 phase power swap 1L1 and 1L2 input wires Figure 13 1L3 is part of the transformer input circuit terminals 21 or 22 and should not be swapped This is because the Wild Wire or the Manufactured Leg from the phase converter must NOT be connected to the transformer input circuit or tr...

Страница 26: ...in neutral Refer to section Power Feed on Page 37 for lever combina tions 6 Turn the lathe ON and let it run for a minimum of 10 minutes 7 Turn the lathe OFF shift the levers to the next highest RPM and repeat Steps 5 6 for each RPM setting in both directions DO NOT LEAVE THE AREA Failure to follow beak in procedures will likely cause rapid deterioration of bearings and other related parts NOTICE ...

Страница 27: ... of this man ual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend t...

Страница 28: ... castings The chucks and faceplate have a D 8 Camlock mount Please note that there are lines stamped into the cam and on the chuck body A chuck key is used to turn the locking cams Figure 16 to secure unsecure the chuck faceplate 4 Unlock the other cams in the same manner Make sure to support the chuck as you align the last cam The chuck may come off at this point so it is important that the weigh...

Страница 29: ...nd lock marks Cam Release Datum Line Cam Lock Mark 6 Align the chuck to spindle timing marks Figure 19 and slide the chuck onto the spindle 7 Turn a camlock with the chuck key until the cam line falls between the V marks Figure 18 NOTICE Never install a chuck or faceplate without having the camlock cap screws in place or fully tightened If you ignore this notice once installed the chuck may never ...

Страница 30: ...rn Stud In One Turn INCORRECT Turn Stud Out One Turn Cam Release Datum Camlock Stud Camlock Cap Screw is Tight But Camlock Stud Can Still Rotate Back and Forth Slightly Initial Adjustment Camlock Stud Alignment Groove is Flush with Chuck Surface CHUCK Chuck to Spindle Timing Mark Figure 19 Camlock stud alignment If this is the case you will have to remove the chuck and fine tune the camlock stud a...

Страница 31: ...gure 22 Reversing jaw step 3 Figure 21 Reversing jaw step 2 3 Repeat these steps for the other two jaws Reversing Jaws To reverse the jaws 1 DISCONNECT LATHE FROM POWER 2 Unbolt then flip the jaw as shown in Figures 20 23 then re tighten Figure 20 Reversing jaw step 1 ...

Страница 32: ...nd bed 4 Repeat on the remaining pin 5 Tap the outside of the gap with a dead blow hammer to loosen and remove the gap sec tion Tailstock The tailstock Figure 25 of the Model G0600 lathe can be used to support workpieces with the use of a live or dead center It can drill or bore holes in the center of a part using a drill bit and chuck or MT 5 tapered shank drill bit The tailstock can also be used...

Страница 33: ...e of stock make a dead center by turning a shoulder to make a shank Flip the piece over in the chuck and turn a 60º point Figure 26 Note As long as the dead center remains in the chuck the point of your center will remain true to the spindle axis But remember the point will have to be refinished whenever it is removed and returned to the chuck 5 Place the live center in the tailstock 6 Attach a la...

Страница 34: ...he quill feed handle clockwise to feed the drill bit into the rotating workpiece 5 To remove the chuck taper turn the quill feed handle counterclockwise until the chuck is pushed out from the tailstock taper Cutting Tapers with Tailstock The tailstock can be offset to cut a taper To offset the tailstock 1 Lock the tailstock in position and loosen the jack screw located just above the adjustment sc...

Страница 35: ...d center and workpiece The dead center can also be used in the spindle The most common application is when using the faceplate see Figure 34 To install the dead center in the spindle 1 Remove the chuck from the spindle 2 Install the dead center in the spindle sleeve 3 Install the sleeve and center into the spindle opening 4 Attach the faceplate to the spindle Note When using the dead center in the...

Страница 36: ...humb knobs so the finger positions can be adjusted see Figure 35 Figure 36 Hand lock knob Hand Lock Knob 4 Position the steady rest where desired Tighten the hex nut at the base of the steady rest to secure it in place 5 Close the steady rest so that the workpiece is inside the fingers and tighten the hand knob 6 Set fingers snug to the workpiece and secure by tightening the three thumb knobs Fing...

Страница 37: ...e at the base of the slide and the indicator marks on the carriage to set the position 3 Tighten the two cap screws Be sure to not overtighten as you may strip threads Note It is nessary to install your 60 degree tool bit and set it and the compound rest so it is perfectly perpendicular to a workpiece Then using a protractor offset the compound rest to 29 5 degrees and mark the location on the cro...

Страница 38: ...he best method for using the foot brake is turn the spindle lever OFF then step on the foot brake partially to stop the spindle Fully pushing the footbrake while the spindle is ON will kill the power to the motor and bring the spindle to a stop Stopping the spindle in this manner is harder on the lathe gearbox brake pad and belts This type of brake application should be reserved for panic situatio...

Страница 39: ...Figure 41 to determine the cutting speed for your workpiece Cutting Speeds for High Speed Steel HSS Cutting Tools Workpiece Material Cutting Speed sfm Aluminum Alloys 300 Brass Bronze 150 Copper 100 Cast Iron Soft 80 Cast Iron Hard 50 Mild Steel 90 Cast Steel 80 Alloy Steel hard 40 Tool Steel 50 Stainless Steel 60 Titanium 50 Plastics 300 800 Wood 300 500 Note For carbide cutting tools double the ...

Страница 40: ...ure 42 Range levers Figure 44 Spindle speed lever in central position 55 170 525 1600 RPMs available Figure 45 Spindle speed lever in right position 35 120 350 1100 RPMs available Figure 43 Spindle speed lever in left position X L 80 RPM ...

Страница 41: ...ool around the lathe by three methods This section will review the individual controls on the carriage and provide descriptions of their uses see Figure 46 Figure 46 Carriage Controls Cross slide Handwheel Longitudinal Handwheel Compound Slide Handwheel Longitudinal Handwheel The longitudinal handwheel moves the carriage left or right along the bed This control is help ful when setting up the mach...

Страница 42: ... the stop eccentric will depress the clutch release lever and disengage the apron from the feed rod thus stopping the apron Figure 49 Four position apron stop Stop Eccentric Clutch Release Stop Selection Dial Apron This four position apron stop system is only made to disengage the apron from the feed rod When the lead screw is engaged for threading operations the four position apron stop will not ...

Страница 43: ...ake Figure 52 Spindle ON OFF Lever Spindle ON OFF Lever To slow a free wheeling chuck to a stop without cutting power to the motor partially press the foot brake Figure 53 down To stop the chuck and kill all power to the motor and controls as fast as possible in an emergency situation push the brake down completely Once stopped the spindle lever will then need to be returned to the neutral positio...

Страница 44: ...hread of 0 5 the threading chart in Figure 56 indicates that you must change the gears into the W mode shown and move the levers and dials to positions I C F S and 4 Figures 54 and 55 To cut inch and metric threads or to use the chart for the X and Y power feed rates the change gears must be changed to the V mode Refer to Inch and Metric Pitch Threading on Page 43 Using the Thread Chart Figure 56 ...

Страница 45: ...the spindle Figure 59 Figure 58 Center spindle 57 tooth gear and 66 tooth gear Bolt Hole 57 Tooth 66 Tooth Shoulder Spindle Spindle 66 Tooth 57 Tooth Center Race Retaining Ring This lathe comes with one 48 Tooth and two 57 Tooth change gears installed for cutting inch or metric threads However for cutting dimetrial or modular threads the lower 57 Tooth gear must be replaced with the included 42 To...

Страница 46: ...spacer washer the 48 tooth gear and the spacer Figure 57 12 With the shoulder of the 48 toothed gear facing the bearing seal Figure 61 slide the gear back onto the shaft then install the spacer spacer washer and cap screw 14 Install the center gear and spindle onto the adjustment arm then finger tighten the spin dle 15 Move the center gear and adjustment arm assembly then tighten the spindle and a...

Страница 47: ...ooth gear on the middle spindle and change certain gear positions To setup the lathe to cut inch and metric pitch threads 1 DISCONNECT MACHINE FROM POWER 2 Open the side cover and familiarize your self with the orientation of the change gears Figure 63 NOTICE Always use the slowest speed possible for threading and avoid deep cuts or you may not be able to disengage the half nut to prvent an apron ...

Страница 48: ...t arm swing away Figure 62 Center gear adjustment arm 14 Install the center gear and spindle onto the adjustment arm then finger tighten the spin dle 15 Move the center gear and adjustment arm assembly then tighten the spindle and adjust ment arm lock nut so all gears mesh and have 0 0015 to 0 004 of backlash 16 Rotate the gears by hand to make sure no binding occurs and then paint the gear teeth ...

Страница 49: ...d with a thread dial that lets you know where on the leadscrew you can re engage the halfnut to resume inch threading However since the leadscrew is a 4 TPI then the thread dial is not needed for any thread that is divisible by 4 Refer to the Indicator Table in Figure 65 and see Figure 66 for dial locations For metric dimetrial and modular threading the thread dial is not used and you must leave t...

Страница 50: ...y penetrates deep and really holds up against corrosive envi ronments Lubricates metals for months and is safe for use on most paints plastics and vinyls Figure 70 G96 Gun Treatment spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray This triple action gun treatment cleans lubricates and protects all metal parts Contains solvents that completely remove all traces of rust...

Страница 51: ...current Grizzly catalog for a full line of 5 C collets Figure 72 H9737 Taper Attachment H9737 Taper Attachment for the G0600 Lathe The Model H7937 mounts to the back of the car riage and bed way to produce accurate tapers without repositioning H3741 30 HP 25 HP Start Phase Converter Add 3 phase electrical supply with this rota ry phase converter Operate single or multiple motors transformers and r...

Страница 52: ...l part ing tool boring tool and turning tool These tool bits are evenly hardened to better than 64C G9777 20 Pc Carbide Tipped Tool Bit Set An exceptional value for carbide lathe tool bits This twenty piece set offers tremendous savings over bits sold individually plus every type is dupli cated and ready at hand when you need it The carbide is C 6 grade for cutting steel and alloys Figure 77 G9777...

Страница 53: ...busy shop should have a few of these on hand Figure 80 5 C Emergency Collets H6499 H6500 H7500 H7504 6 Pc Square 5 C Collet Set H7505 7 Pc Hex 5 C Collet Set Whether you re using a spin indexer collet closer on a lathe or grinding ﬁxture on your surface grind er eventually you are going to need to hold hex or square stock These two sets feature hardened and ground bodies and sizes that ﬁt most nee...

Страница 54: ...16 1 8 21 8 H4460 5 7 16 3 16 23 4 H4461 6 1 2 7 32 3 H4462 7 5 8 1 4 31 4 H4463 8 3 4 5 16 31 2 These high speed steel center drills are precision ground for unsurpassed accuracy G9245 MT4 Live Center Set A super blend of quality and convenience this live center set offers seven interchangeable tips High quality needle bearings prolong tool life and special tool steel body and tips are precision ...

Страница 55: ... accumulate Wet chips left on the machine will eventually invite oxidation and gummy residue to build up around moving parts Cleaning will help keep your lathe running smoothly Always be safe and responsible with the use and disposal of cleaning products Cleaning SECTION 6 MAINTENANCE For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions ...

Страница 56: ...arly or more frequently if heavy machine use requires it After the first month of daily operation drain the oil through the drain plug at the back of the head stock Figure 86 open the side cover and refill the headstock through the fill plug Figure 87 Change the headstock oil yearly or more fre quently if heavy machine use requires it Figure 86 Headstock oil drain Headstock Oil Drain Figure 87 Hea...

Страница 57: ... will draw oil from the apron reservoir and then push the knob in so the oil is pumped through drilled passages to the way guides Repeat this process until the way guides are lubricated Lubricate the guides once before and once after using the lathe If the lathe is in an environment that has high moisture or is very dirty increase the lubrication interval Lead Screw and Feed Rod To lubricate the l...

Страница 58: ...you are using for the headstock The locations listed below show the ball oilers in Figures 95 to 94 Figure 94 Cross slide leadscrew end bearing ball oiler location 1 ball oiler on the cross slide lead screw end cap Figure 93 Cross slide ball oiler location 1 ball oiler on the cross slide Figure 95 Tailstock ball oiler locations 1 ball oiler on the tailstock handwheel hub and 2 ball oilers on the t...

Страница 59: ...et brush and rags clean out metal chips from the bottom of the reservoir Flush with hot soapy water if required 4 Refill the reservoir with applicable water soluble cutting fluid Closely follow the fluid manufacturer s instructions for mixing 5 Open the valve on the coolant nozzle 6 Turn the coolant pump ON Figure 97 to prime the coolant system and to see if the coolant is cycling properly 7 Repla...

Страница 60: ...ace if faulty 7 Correct motor wiring connections 8 Turn cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay 9 Test for power on all legs and contactor operation Replace unit if faulty 10 Ensure correct size for machine load replace weak breaker 11 Replace faulty ON button or ON OFF switch 12 Check for broken wires or disconnected corroded conne...

Страница 61: ...ghten handwheel fasteners 3 Tighten any loose fasteners on lead screw mecha nism Cross slide com pound slide or carriage feed handwheel is hard to move 1 Gibs are loaded up with shavings dust or grime 2 Gib screws are too tight 3 Backlash setting too tight cross slide only 4 Bedways are dry 1 Remove gibs clean ways dovetails lubricate and readjust gibs 2 Loosen gib screw s slightly and lubricate b...

Страница 62: ... that stops are floating and not hitting the center stop 5 Loosen gib screw s slightly Gear change levers will not shift into position 1 Gears not aligned in headstock 1 Rotate spindle by hand until gear falls into place Loud repetitious noise coming from machine 1 Gears not aligned in headstock or no back lash 2 Broken gear or bad bearing 3 Workpiece is hitting stationary object 1 Adjust gears an...

Страница 63: ...er or wooden mallet and turn the handle slowly back and forth until the handle turns freely To readjust the backlash rock the handle back and forth and tighten the screw slowly until the backlash is at approximately 0 001 as indicated on the handwheel dial Cross Slide Leadscrew Adjustment Leadscrew Endplay Adjustment After a long period of time you may find that the lead screw for threading operat...

Страница 64: ...posing ends of the gib When these opposing front and rear gib adjustment screws are turned in opposite directions from each other One screw clockwise and the other counterclockwise or visa versa the single gib will be pushed fore or aft to fill the loose void in the way Thus the play in the slide is removed If more play is needed adjust the screws so the gib is moved and held in the opposite direc...

Страница 65: ...al feed handwheel with one hand The clutch should release within a few sec onds without you fighting handwheel rotation When it does the holding force is approxi mately 12 kg 4 Readjust the clutch screw as required to achieve the 12 kg setting Clutch Screw Halfnut Adjustment When adjusting the halfnut gibs remove the thread dial to expose the two gib screws Figure 104 Your goal is to remove sloppi...

Страница 66: ...mm wrench and adjust the brake rod Figure 107 so when the foot pedal is pressed the brake band firmly clamps the drum When released the brake band should be loose on the drum Note Replace the brake band when the fric tion material is worn down to approximately 2mm thick 4 Use a 5mm hex wrench and adjust the brake switch cam so when in the released position there is 3 to 5mm gap between the cam and...

Страница 67: ... 64 G0600 20 x 60 Big Bore Lathe Control Panel Electrical Figure 108 Control panel switches SB2 Jog Switch SA1 Power ON OFF Switch SA2 Pump Switch Power Lamp SB1 Emergency Stop Switch ...

Страница 68: ...5 Figure 109 Pump wiring M2 Figure 113 Main power switch S Figure 112 Spindle motor wiring M1 Figure 110 Spindle rotation switch SQ1 SQ2 Figure 111 Brake switch SQ4 Figure 114 Gear cover limit switch SQ3 Switch and Motor Electrical ...

Страница 69: ...tor Contactor KM1 Spindle Motor Contactor KM2 Spindle Motor Thermal Relay FR1 Pump Motor Contactor KM3 Pump Motor Thermal Relay FR2 Transformer TC 50A Master Power Switch Relay S Master Power Contactor KM4 Main Terminal Block 5A Fuse FU2 3A Fuse FU3 Spindle Motor Terminal Block Ground Block ...

Страница 70: ...G0600 20 x 60 Big Bore Lathe 67 Model G0600 Electrical Diagram If a phase converter is being used connect the Wild Wire or Manufactured Leg to L3 or contactor and transformer failure may result ...

Страница 71: ... 68 G0600 20 x 60 Big Bore Lathe Terminal Bar FWD Contactor Control System Step Down Transformer Control System Fuses Main Power Switch REV Contactor Headstock Gear System 0000 Series Parts ...

Страница 72: ...G0600 20 x 60 Big Bore Lathe 69 Headstock Face and Shift System 0000 Series Parts ...

Страница 73: ... 70 G0600 20 x 60 Big Bore Lathe Headstock Shift System 0000 Series Parts ...

Страница 74: ...G0600 20 x 60 Big Bore Lathe 71 Headstock Oil Pump System 0000 Series Parts ...

Страница 75: ... 20T X M2 75 73 P06000073 O RING 30 X 2 4MM 24 P06000024 SPACER 74 P06000074 SPACER 25 P6205 BALL BEARING 6205 75 PSB01M CAP SCREW M6 1 X 16 26 P06000026 GEAR 40T X M2 75 76 P06000076 BRASS BUSHING 27 P06000027 GEAR 33T X M2 75 77 P6206 BALL BEARING 6206 28 P06000028 GEAR 47T X M2 75 78 P06000078 BEARING SEAT 29 P6206 BALL BEARING 6206 79 P06000079 BEARING SEAT SEAL 30 P06000030 GEAR 46T X M2 75 8...

Страница 76: ...72 GEAR 35T X M2 122 P06000122 REAR BEARING COVER 173 P06000173 GEAR 25T X M2 123 P06000123 BEARING COVER SEAL 174 P06000174 RUBBER MAT 124 PSS03M SET SCREW M6 1 X 8 175 P06000175 HEADSTOCK COVER 125 P06000125 COUNTERWEIGHT 176 P06000176 SHAFT 126 P06000126 EXT RETAINING RING 34MM 177 P06000177 PLUG 127 P06000127 GEAR 38T X M2 75 178 PRP05M ROLL PIN 5 X 30MM 128 P06000128 GEAR 25T X M2 75 179 P060...

Страница 77: ...M 206 PSB26M CAP SCREW M6 1 X 12 222 P06000222 CAP SCREW M16 2 X 45 207 PSB01M CAP SCREW M6 1 X 16 223 P06000223 ANCHOR PIN 16 X 60 208 P06000208 BRASS FITING 224 PSB01M CAP SCREW M6 1 X 16 209 P06000209 SEALING SLEEVE 225 P06000225 HANDLE HUB 210 P06000210 BRASS FITTING 226 PS22M PHLP HD SCR M5 8 X 25 211 P06000211 SEAL WASHER 227 P06000227 OIL PLUG 212 P06000212 OIL PUMP 228 P06000228 STEEL BALL...

Страница 78: ...G0600 20 x 60 Big Bore Lathe 75 Quick Change Gearbox Gear System 1000 Series Series Parts ...

Страница 79: ... 76 G0600 20 x 60 Big Bore Lathe Quick Change Gearbox Face 1000 Series Parts ...

Страница 80: ...G0600 20 x 60 Big Bore Lathe 77 Quick Change Gearbox Shift System 1000 Series Parts ...

Страница 81: ... 78 G0600 20 x 60 Big Bore Lathe Quick Change Gearbox Shift System 1000 Series Parts ...

Страница 82: ...4 1073 P06001073 CLUTCH 1024 P06001024 GEAR 36T X M1 25 1074 P06001074 CAP 1025 PR11M EXT RETAINING RING 25MM 1075 P06001075 FORK 1026 P06001026 GEAR 22T X 12D P 1076 P06001076 FORK 1027 P06001027 GEAR 22T X M2 25 1077 P06001077 SPACER 1028 P06001028 GEAR 33T X 14D P 1078 PRP05M ROLL PIN 5 X 30MM 1029 P06001029 GEAR 22T X 11D P 1079 P06001079 BEVEL GEAR 1030 P06001030 GEAR 22T X 10D P 1080 P060010...

Страница 83: ...1105 COMPRESSION SPRING 1121 P06001121 LEVER 1106 P06001084 O RING 16 X 2 4MM 1122 PS09M PHLP HD SCR M5 8 X 10 1107 P06000073 O RING 30 X 3 1MM 1123 PS22M PHLP HD SCR M5 8 X 25 1108 PSB07M CAP SCREW M6 1 X 30 1124 P06001124 SPACER 1110 PSB07M CAP SCREW M6 1 X 30 1125 PRP24M ROLL PIN 5 X 16MM 1111 P06001111 POINTER PLATE 1126 P06001126 OIL PLUG 1112 P06001112 INDICATOR PLATE 1127 P06001127 OIL PLUG...

Страница 84: ...G0600 20 x 60 Big Bore Lathe 81 Carriage 2000 Series Parts ...

Страница 85: ... 82 G0600 20 x 60 Big Bore Lathe Cross Slide and Carriage 2000 Series Parts ...

Страница 86: ...G0600 20 x 60 Big Bore Lathe 83 Compound Rest and Tool Post 2000 Series Parts ...

Страница 87: ... 84 G0600 20 x 60 Big Bore Lathe Carriage Oil Pump System 2000 Series Parts ...

Страница 88: ...16 2074 PSS31M SET SCREW M5 8 X 8 2024 P06002024 HANDLE 2075 PSB85M CAP SCREW M6 1 X 6 2025 P06002025 GIB LEFT FRONT 2076 P06002076 END PLATE 2026 PSB13M CAP SCREW M8 1 25 X 30 2077 P06002077 HANDLE 2027 P06002027 GIB CRADLE 2078 PSB71M CAP SCREW M10 1 5 X 60 2028 P06002028 GIB 2079 P06002079 TAPER PIN 8 X 60MM 2029 PSB90M CAP SCREW M10 1 5 X 55 2080 P06002080 OIL PLUG 2030 P06002030 CARRIAGE CLAM...

Страница 89: ...OLD 2104 P06002104 STEEL BALL 5MM 2116 P06002116 SLEEVE AND FITTING 2105 P06002105 COMPRESSION SPRING 2117 P06002117 BRASS TUBE 4 X 390MM 2106 P06002106 END PLUG 2118 P06002118 BRASS TUBE 4 X 410MM 2107 P06001084 O RING 16 X 2 4MM 2119 PR58M EXT RETAINING RING 24MM 2108 P06002108 PUMP BODY 2120 P06002120 GEAR 19T X M2 2109 P06002109 O RING 9 X 1 8MM 2121 PK70M KEY 8 X 8 X 12MM 2110 P06002110 PISTO...

Страница 90: ...G0600 20 x 60 Big Bore Lathe 87 Apron Face Thread Dial Auto Stop System 3000 Series Parts ...

Страница 91: ... 88 G0600 20 x 60 Big Bore Lathe Apron Gearing Halfnut Feed System 3000 Series Parts ...

Страница 92: ...G0600 20 x 60 Big Bore Lathe 89 Apron Feed Rod Clutch and Lever System 3000 Series Parts ...

Страница 93: ... SEAL 3073 P06003073 COVER 3024 P06003024 BRACKET 3074 PR09M EXT RETAINING RING 20MM 3025 P06003025 DOWEL PIN 8 X 40MM 3075 P06003075 GEAR 46T X M2 18T X M2 3026 PSB85M CAP SCREW M6 1 X 6 3076 P06003076 SHAFT 3027 P06003027 LEVER 3077 P06003077 PINION 3028 P06003028 SPACER 3078 PK07M KEY 6 X 6 X 20MM 3029 PSS19M SET SCREW M8 1 25 X 30 3079 PSB58M CAP SCREW M8 1 25 X 12 3030 PN03M HEX NUT M8 1 25 3...

Страница 94: ...LAT SPRING 3103 P06003103 GEAR 16T X M2 3113 P06003113 COMPRESSION SPRING 3104 P06003104 SPACER 3114 PN01M HEX NUT M6 1 3105 PSB38M CAP SCREW M5 8 X 25 3115 PSS25M SET SCREW M6 1 X 20 3106 P06003106 INDICATOR PLATE 3116 P06003116 BALL OILER 3107 P06003107 INDICATOR PLATE 3117 PS52M PHLP HD SCR M4 7 X 20 3108 P06003108 FEMALE KNOB M10 1 5 3118 P06003118 SHOULDER WASHER 3109 PS38M PHLP HD SCR M4 7 X...

Страница 95: ... 92 G0600 20 x 60 Big Bore Lathe Tailstock 4000 Series Parts ...

Страница 96: ...20MM 4041 P06004041 SHAFT 4013 P06004013 HANDLE 4042 P06004042 CLAMP SHOE 4014 PS22M PHLP HD SCR M5 8 X 25 4043 PLW07M LOCK WASHER 20MM 4015 P06004015 FLAT WASHER 4044 P06004044 HEX BOLT M20 2 5 X 150 4016 P06004016 HANDLE WHEEL 4045 P06004045 HEX BOLT M20 2 5 X 100 4017 PN28M HEX NUT M20 2 5 4046 PRP31M ROLL PIN 6 X 36MM 4018 PLW07M LOCK WASHER 20MM 4047 P06004047 BALL OILER 4019 P06004019 WIPER ...

Страница 97: ... 94 G0600 20 x 60 Big Bore Lathe Bed Assembly 5000 Series Parts ...

Страница 98: ...G0600 20 x 60 Big Bore Lathe 95 Brake Pedal and Headstock Panels 5000 Series Parts ...

Страница 99: ... 96 G0600 20 x 60 Big Bore Lathe Brake System and Change Gears 5000 Series Parts ...

Страница 100: ...G0600 20 x 60 Big Bore Lathe 97 Motor and Headstock Mounting 5000 Series Parts ...

Страница 101: ... 98 G0600 20 x 60 Big Bore Lathe End Covers and Splash Guard 5000 Series Parts ...

Страница 102: ...G0600 20 x 60 Big Bore Lathe 99 Change Gear System 5000 Series Parts ...

Страница 103: ...5M PHLP HD SCR M5 8 X 8 5023 P06005023 FEED ROD 5071 P06005071 LIMIT SWITCH SEAT 5024 P06005024 START ROD 5072 P06005072 DOOR LOCK STUD 5025 P06005025 STAR DIAL 5073 P06005073 GEAR 56T X 2 25 5026 P06005026 BRACKET 5074 PN13M HEX NUT M16 2 5027 P06005027 LIMIT SWITCH 5075 P06005075 STUD 5028 PS65M PHLP HD SCR M4 7 X 40 5077 P06005077 TOP COVER 5029 P06005029 LIGHT SEAT 5078 P06005078 SWING BRACKET...

Страница 104: ...117 PS05M PHLP HD SCR M5 8 X 8 5155 P06005155 SHAFT 5118 P06005118 BED GAP 5156 PLW06M LOCK WASHER 10MM 5119 PSB73M CAP SCREW M12 1 75 X 50 5157 PSB47M CAP SCREW M10 1 5 X 40 5120 P06005120 BOLT PIN 10 X 75MM 5158 PS03M PHLP HD SCR M6 1 X 8 5121 PN02M HEX NUT M10 1 5 5159 PRP28M ROLL PIN 5 X 40MM 5122 PSB47M CAP SCREW M10 1 5 X 40 5160 PSB26M CAP SCREW M6 1 X 12 5123 PSB01M CAP SCREW M6 1 X 16 516...

Страница 105: ... 102 G0600 20 x 60 Big Bore Lathe Steady and Follow Rests 6000 Series Parts ...

Страница 106: ... P06006006 LIMIT SCREW 6022 P06006022 ROTATE HANDLE 6007 P06006007 DOWEL PIN 10 X 60MM 6023 PRP26M ROLL PIN 5 X 26MM 6008 P06006008 BALL BEARING 180300 6024 P06006024 FOLLOW REST 6009 P06006009 GUIDE PIN 6025 P06006025 LIMIT SCREW 6010 P06006010 SUPPORT SHAFT 6026 P06006026 BRACKET 6011 PSB68M CAP SCREW M6 1 X 8 6027 P06006027 SLEEVE 6012 P06006012 SLEEVE 6028 P06006028 BUSHING 6013 P06006013 SHAF...

Страница 107: ... P06007019 LAMP ASSEMBLY 7006 P06007006 4 JAW CHUCK WRENCH 7019 1 P06007019 1 BASE AND ARM ASSEMBLY 7007 P06007007 3 JAW CHUCK WRENCH 7019 2 P06007019 2 LENSE 7008 P06007008 4 JAW CHUCK LIFT EYE 7019 3 P06007019 3 BULB 24V 50W 7009 P06007009 18 FACE PLATE 7020 PSB06M CAP SCREW M6 1 X 25 7010 P06007010 4 JAW CHUCK 7021 P06007021 MOTOR AND PUMP ASSY 7011 P06007011 MT 7 5 TAPERED SPINDLE SLEEVE 7022 ...

Страница 108: ...AC 8002 P06008002 CONTACTOR 3TB44 8010 P06008010 MAIN TERMINAL BOARD 8003 P06008003 THERMAL RELAY SETTING 32A 8011 P06008011 MOTOR TERMINAL BOARD 8004 P06008004 CONTACTOR 40E 3TH80 8012 P06008012 GROUND TERMINAL BOARD 8005 P06008005 THERMAL RELAY SETTING 1A 8013 P06008013 MOUNTING PANEL 8006 P06008006 TRANSFORMER JBK50160 VATH 8014 P06008014 MASTER CIRCUIT BREAKER 8007 P06008007 CONTACTOR 40E 3TH8...

Страница 109: ...hall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the out...

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