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Grindex 8106.082, Инструкция по установке, эксплуатации и обслуживанию, Страница: 1 / 56

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Revision 2.0

www.grindex.com

Installation, Operation, and Maintenance
Manual

8106.082/.181 Matador

Содержание 8106.082

Страница 1: ...Revision 2 0 www grindex com Installation Operation and Maintenance Manual 8106 082 181 Matador ...

Страница 2: ......

Страница 3: ...trical connections 15 Connect the motor cable to the pump 17 Cable charts 17 Cable charts MSHA version 20 Check the impeller rotation Pumps without built in motor protection 20 Check the phase sequence Pumps with built in motor protection 21 Operation 24 Start the pump 24 Clean the pump 25 Maintenance 26 Torque values 27 Service 28 Inspection 28 Major overhaul 30 Change the oil 30 Replace the impe...

Страница 4: ...e or no water 41 The pump does not start when a softstarter is used 42 Technical Reference 45 Application limits 45 Specific motor data standard version 46 Specific motor data MSHA version 47 Dimensions and weights 47 Performance curves 50 Table of Contents 2 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 5: ...and follow the safety messages and regulations carefully before handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malfunction Hazard levels Hazard level Indication DANGER A hazardous situation which if not avoided will result in death or serious injury WARNING A hazardous situation which if not avoided could r...

Страница 6: ...equipment incorporated in the product is correctly connected and in use All service and repair work is done by personnel authorized by Grindex Genuine Grindex parts are used Limitations The warranty does not cover faults caused by the following Deficient maintenance Improper installation Modifications or changes to the product and installation carried out without consulting Grindex Incorrectly exe...

Страница 7: ...heir removal Do not change the service application without the approval of an authorized Grindex representative CAUTION You must observe the instructions contained in this manual Failure to do so could result in physical injury damage or delays User safety General safety rules These safety rules apply Always keep the work area clean Pay attention to the risks presented by gas and vapors in the wor...

Страница 8: ...orcibly with your fingers 2 Rinse the eyes with eyewash or running water for at least 15 minutes 3 Seek medical attention Chemicals or hazardous fluids on skin 1 Remove contaminated clothing 2 Wash the skin with soap and water for at least 1 minute 3 Seek medical attention if necessary MSHA requirements According to the United States of America s Code of Federal Regulations the following requireme...

Страница 9: ...atic circuit interrupting device Special care must be taken in handling the cable to avoid mechanical damage and wear Operation Polyurethane equipped products must not be operated dry in hazardous areas Environmental safety The work area Always keep the station clean to avoid and or discover emissions Waste and emissions regulations Observe these safety regulations regarding waste and emissions Di...

Страница 10: ...u handle nails and straps 4 Contact the local sales representative if there is any issue Transportation guidelines Precautions DANGER Disconnect and lock out electrical power before installing or servicing the unit WARNING Stay clear of suspended loads Observe accident prevention regulations in force Position and fastening The unit can be transported either horizontally or vertically Make sure tha...

Страница 11: ...the unit is lifted out of the liquid into a surrounding temperature below freezing Units equipped with an internal cooling system are filled with a mixture of water and 30 glycol This mixture remains a flowing liquid at temperatures down to 13 C 9 F Below 13 C 9 F the viscosity increases such that the glycol mixture will lose its flow properties However the glycol water mixture will not solidify c...

Страница 12: ...the pump in highly corrosive liquids For information about pH see Application limits page 45 Particle size The pump can handle liquid containing particles that correspond to the holes in the strainer Number of holes Hole dimensions 476 Diameter 12 0 mm 0 47 in For more information about the strainer see Dimensions and weights page 47 Pressure class N Medium head H High head Impeller type Wear resi...

Страница 13: ...origin 8 Maximum power consumption 9 Product weight 10 Maximum submersion depth 11 Degree of protection 12 Maximum capacity 13 Rated current 14 Direction of the start reaction 15 Direction of the impeller rotation 16 Maximum head 17 Serial number 18 Rated voltage 19 Pump model Warning plate Pumps without built in motor protection have an additional data plate This pump must be used with separate o...

Страница 14: ...The MSHA approval plate WS006212A Product Description 12 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 15: ...llation Provide a suitable barrier around the work area for example a guard rail Check the explosion risk before you weld or use electric hand tools Remove all debris from the inlet piping system before you install the pump Always check the impeller rotation before lowering the pump into the pumped liquid Sedimentation prevention In order to avoid sedimentation when the pumped liquid contains soli...

Страница 16: ... either completely or partially submerged in the pumped liquid The pump is equipped with a connection for hose or pipe These requirements and instructions only apply when the installation is made according to the dimensional drawing 1 Run the cable so that it has no sharp bends is not pinched and cannot be sucked into the pump inlet 2 Connect the discharge line The discharge line can be run vertic...

Страница 17: ...the electrical connections General precautions Electrical Hazard A certified electrician must supervise all electrical work Comply with all local codes and regulations Before starting work on the unit make sure that the unit and the control panel are isolated from the power supply and cannot be energized This applies to the control circuit as well Leakage into the electrical parts can cause damage...

Страница 18: ...rkings etc at the cable entry The cable entry seal sleeve and washers must conform to the outside diameter of the cable The minimum bending radius must not be below the accepted value If using a cable which has been used before a short piece must be peeled off when refitting it so that the cable entry seal sleeve does not close around the cable at the same point again If the outer sheath of the ca...

Страница 19: ...the terminal or starter unit 3 Make sure that the pump is correctly connected to earth ground 4 Firmly tighten the cable entry into its bottom most position The seal sleeve and the washers must conform to the outside diameter of the cables WARNING Do not install the starter equipment in an explosive zone unless it is explosion proof rated Cable charts Connection locations WS001021B L1 L2 L3 T3 T4 ...

Страница 20: ...l contacts connection to the terminal plate 51 674 00 U1 U5 U2 U6 V1 V5 V2 V6 W1 W5 W2 W6 T1 T2 STATOR LEADS RD GN BN BU YE BK WH YE 773 50 02 8106 181 W1 V1 U1 W2 V2 U2 T1 T2 Terminal plate U1 V1 W1 U2 V2 W2 T1 T2 Terminal plate U2 V1 V1 U2 V2 W2 U5 V5 W5 6 leads D T1 T2 U2 V2 W2 T1 T2 9 leads Y serial 9 leads Y V1 T1 T2 V1 T1 T2 V5 U2 V2 W2 V 3 leads Y T1 T2 12 leads Y 12 leads D 12leads D seria...

Страница 21: ...4 4 7 conductors A1 A2 F G H A2 16 15 2 4 6 14 13 Thermal O L relay Setting Auto I 95 96 SMART V1 Terminal plate U1 W1 V2 T1 T2 U2 W2 INTERNAL CONTACTOR DOL 1 2 3 4 5 6 Pump Contactor BK GY BN WH BU Float switch Optional EU Max 400V US CDN Max 250V BU WH BN BK GNYE GN GC 1 2 3 4 5 6 A1 A2 GC L1 BN RD L3 GY WH L2 BK BK GNYE YE BU OG Motor cable 4 4 7 conductors F G H A2 15 16 14 13 CONTACTOR UNIT 3...

Страница 22: ...an be powerful Check the direction of rotation each time the cable has been re connected and after phase or total supply failure 1 Start the motor 2 Stop the motor 3 Check that the impeller rotates in the correct direction The correct direction of impeller rotation is clockwise when you look at the pump from above When started the pump will react in the opposite direction to the impeller rotation ...

Страница 23: ...hases must be shifted on the output terminal of the starter Check the phase sequence Pumps with built in motor protection Follow this procedure if your product is equipped with the rotation control SMART or softstarter WARNING The starting jerk can be powerful The correct direction of impeller rotation is clockwise when you look at the pump from above When started the pump will react in the opposi...

Страница 24: ...rn the knob on the phase shifter in either direction WS006207A The pump has neither a CEE plug with internal phase shifter nor a phase shifter with an on off switch 1 Connect the pump to power 2 Switch on the power The pump should start If it does not then continue to the next step 2 If the pump does not start and the fuses are correct then shift two phases Installation 22 8106 082 181 Matador Ins...

Страница 25: ...ion from before WS006208A The pump has neither a CEE plug with internal phase shifter nor a phase shifter with an on off switch Transpose two phase leads on the output terminal of the starter NOTICE Do not reverse the phase sequence while the pump is running Temporarily incorrect rotation can occur resulting in damage to motor electronics and rotating parts The pump should start If it does not the...

Страница 26: ...k of electrical shock This unit has not been investigated for use in swimming pools If used in connection with swimming pools special safety regulations apply Noise level NOTICE The noise level of the product is lower than 70 dB However the noise level of 70 dB may be exceeded in some installations and at certain operating points on the performance curve Make sure that you understand the noise lev...

Страница 27: ...here is no physical damage to the pump or cables 2 Check the oil level in the oil housing 3 Remove the fuses or open the circuit breaker and check that the impeller can be rotated freely 4 Check that the monitoring equipment if any works 5 Check that the impeller rotation is correct 6 Start the pump Clean the pump The pump must be cleaned if it has been running in very dirty water If clay cement o...

Страница 28: ...ou handle them Make sure that the product and its components have been thoroughly cleaned Do not open any vent or drain valves or remove any plugs while the system is pressurized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect piping Maintenance guidelines During the maintenance and before reassembly alway...

Страница 29: ... torques please contact the local sales and service representative Screws and nuts Table 1 Stainless steel A2 and A4 torque Nm ft lbs Propert y class M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 50 1 0 0 74 2 0 1 5 3 0 2 2 8 0 5 9 15 11 27 20 65 48 127 93 7 220 162 434 320 70 80 2 7 2 5 4 4 9 0 6 6 22 16 44 32 76 56 187 138 364 268 629 464 1240 915 100 4 1 3 8 1 6 14 10 34 25 66 49 115 84 8 248 183 481 355...

Страница 30: ...omponents and the measures taken during an inspection Every year under normal operating conditions NOTICE Shorter intervals may be required when the operating conditions are extreme for example with very abrasive or corrosive applications or when the liquid temperatures exceed 40 C 104 F Inspection Regular inspection and service of the pump ensures more reliable operation Service item Action Visib...

Страница 31: ...me then empty the oil and check again after one week If there is oil in the inspection volume again then replace the mechanical seal Contact an authorized service shop 5 If there is water in the inspection volume then check that the inspection screw O ring is not damaged Cable 1 If the outer jacket is damaged replace the cable 2 Check that the cables do not have any sharp bends and are not pinched...

Страница 32: ...l oil with viscosity up to ISO VG32 can be used 1 2 3 WS006199A 1 Inspection plug 2 Oil screw 3 Eyebolt plug Figure 5 Symbols Empty the oil 1 Lay the pump on its side Lock the pump with supports to prevent it from rolling over 2 Remove the oil screw There are two oil screws Either screw can be used for drainage but it is easier to drain the oil if both oil screws are removed WARNING The oil housin...

Страница 33: ...with new oil Fill until the oil level reaches the inlet hole Quantity 1 8 L 1 9 qt 4 Put the oil screw back and tighten it Replace the impeller Remove the impeller N H WARNING A worn impeller and or pump housing can have very sharp edges Wear protective gloves 1 Remove the strainer Maintenance 8106 082 181 Matador Installation Operation and Maintenance Manual 31 ...

Страница 34: ...ler screw and washer WS001332A 5 Remove the impeller a Lock the impeller to prevent rotation Use pliers a screwdriver or similar b Turn the adjustment screw counterclockwise until the impeller breaks free from the shaft Use a 12 mm hexagon bit adapter Allen socket with a 100 mm 4 in extension Maintenance 32 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 35: ... thin layer of grease The proper lubrication is grease for bearings for example Exxon Mobil Unirex N3 Mobil Mobilith SHC 220 or equivalent NOTICE Surplus grease can cause the impeller to become loose Remove surplus grease from conical and or cylindrical surfaces of shafts and or sleeves WS006895A 2 Align the edge of the adjustment screw with the edge of the conical sleeve so that they are flush Ma...

Страница 36: ...shaft end This is to prevent the shaft from rotating with the impeller screw 5 Assemble the conical sleeve in the impeller Make sure that the conical sleeve bottoms in the impeller WS001325B 6 Assemble the impeller with the conical sleeve onto the shaft Make sure that the conical sleeve bottoms in the impeller 7 Mount the suction cover with its O ring and tighten Tightening torque 76 Nm 57 ft lbs ...

Страница 37: ... socket WS001336A 9 Fasten the impeller a Place the washer on the impeller screw b Lock the impeller to prevent rotation Use pliers a screwdriver or similar c Tighten the impeller screw Tightening torque 76 Nm 57 ft lbs d Tighten a further 1 8 turn 45 The screw will be loaded to its yield point and the load capacity of the joint will be higher e Check that the impeller can rotate easily Maintenanc...

Страница 38: ...WS001328A 10 Mount the strainer and the nuts Tightening torque 44 Nm 32 5 ft lbs WS001331A Maintenance 36 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 39: ...jury death and or property damage Follow these guidelines when troubleshooting the pump Disconnect and lock out the power supply except when conducting checks that require voltage Make sure that no one is near the pump when the power supply is reconnected When troubleshooting electrical equipment use the following Universal instrument multimeter Test lamp continuity tester Wiring diagram Troublesh...

Страница 40: ...ect the 8 seconds delay WS002616A WS002615A Figure 7 Phase shifter On Off switch If no glove or phase shifter is used then shift two phase conductors in the cabinet If the problem persists contact the local Grindex service shop Always state the product number and the serial number of your pump when you contact Grindex see Product Description page 10 The pump does not start WARNING Always disconnec...

Страница 41: ...d that they are securely fastened to the fuse holders The overload protection is not tripped The motor cable is not damaged The impeller is stuck Clean The impeller The sump in order to prevent the impeller from clogging again If the problem persists contact the local Grindex service shop Always state the product number and the serial number of your pump when you contact Grindex see Product Descri...

Страница 42: ...nnections The voltage in the control circuit in relation to the rated voltages on the coil The functioning of the stop level regulator Whether the voltage drop in the line at the starting surge causes the contactor s self holding malfunction If the problem persists contact the local Grindex service shop Always state the product number and the serial number of your pump when you contact Grindex see...

Страница 43: ...st not be used for such an application There is a malfunction in the overload protection Replace the overload protection The SMART motor protection may need to be reset Try one of the following Reset the SMART motor protection by pulling and reinserting the power plug Or disconnect and reconnect the power WS002610A WS002611A WS002612A WARNING The pump will restart automatically after a corrected p...

Страница 44: ...out the pipes to ensure a free flow The pipes and joints leak Find the leaks and seal them There are signs of wear on the impeller pump and casing Replace the worn parts The liquid level is too low Check that the level sensor is set correctly Depending on the installation type add a means for priming the pump such as a foot valve If the problem persists contact the local Grindex service shop Alway...

Страница 45: ...ent WARNING Always disconnect and lock out power before servicing to prevent unexpected startup Failure to do so could result in death or serious injury NOTICE Do NOT override the motor protection repeatedly if it has tripped Doing so may result in equipment damage Always reset the softstarter by switching the power of and on again and make sure other possible problems described in Troubleshooting...

Страница 46: ...llow the pump to cool down 2 Check a The main fuses b That the rated current has been set on the motor protection device c That line voltage is not too low d That the power cable is not too long so that it causes low voltage e If the impeller is clogged LED E is ON Check the power cable connections to L3 If either L1 or L2 is missing then LED A and LED E will be OFF LED F is ON Transpose two phase...

Страница 47: ...ive for information Motor data Feature Description Motor type Squirrel cage induction motor Frequency Standard version 50 or 60 Hz MSHA version 60 Hz Supply 3 phase Starting method Direct on line Internal star delta Internal soft starter Maximum starts per hour 30 evenly spaced starts per hour Code compliance IEC 60034 1 Rated output variation 10 Voltage variation without overheating 10 provided t...

Страница 48: ... 89 660 Y 20 138 0 89 690 Y 19 137 0 89 1000 Y 14 99 0 86 3 phase 60 Hz Motor type 3 495 rpm Rated output 20 kW 27 hp Maximum power consumption 22 kW 29 5 hp Voltage V Rated Current A Starting current A Power factor cos φ 200 D 70 460 0 93 208 D 68 480 0 91 220 Y parallel 63 395 0 93 220 D parallel 63 410 0 94 220 D 63 410 0 93 230 Y parallel 61 415 0 92 230 D parallel 60 430 0 93 230 D 61 430 0 9...

Страница 49: ...480 Y serial 30 217 0 9 575 D 25 189 0 9 600 D 25 198 0 87 Specific motor data MSHA version 3 phase 60 Hz Motor type 3 495 rpm Rated output 20 kW 27 hp Maximum power consumption 22 kW Voltage V Rated current A Starting current A 460 Y 30 217 575 Y 24 184 600 Y 24 193 Dimensions and weights All measurements in the illustrations are in millimeters if not otherwise specified Technical Reference 8106 ...

Страница 50: ...A NPT 6 8 150 Hose size Victaulic 6 WS006748A Figure 9 N DN 150 88 480 917 395 169 790 932 257 28 131 Total Weight kg Designed for Victaulic Coupling according to ANSI AWWA C606 97 Screen opening 12 ISO G 4A NPT 4 8 100 Hose size Victaulic 4 WS0067847A Figure 10 H DN 100 Technical Reference 48 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 51: ...MSHA version Figure 11 MSHA version N Technical Reference 8106 082 181 Matador Installation Operation and Maintenance Manual 49 ...

Страница 52: ...re 12 MSHA version H Performance curves Test standard Pumps are tested in accordance with ISO 9906 2012 HI 11 6 2012 Technical Reference 50 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 53: ...H WS004976A N H Standard pump version 60 Hz Q l s usgpm H ft m 1 P hp kW 0 10 20 30 40 50 60 70 80 90 0 200 400 600 800 1000 1200 1400 0 10 20 30 40 50 60 70 0 50 100 150 200 250 0 5 10 15 20 0 10 20 30 WS004977A H N H N Technical Reference 8106 082 181 Matador Installation Operation and Maintenance Manual 51 ...

Страница 54: ...00 400 600 800 1000 1200 1400 0 10 20 30 40 50 60 70 0 50 100 150 200 250 80 25 0 5 10 15 20 0 5 10 15 20 25 30 H N N H P1 hp kW H ft m Q l s usgpm WS006385A Technical Reference 52 8106 082 181 Matador Installation Operation and Maintenance Manual ...

Страница 55: ......

Страница 56: ... Fax 46 8 745 53 28 www grindex com Visit our Web site for the latest version of this document and more information The original instruction is in English All non English instructions are translations of the original instruction 2012 Grindex 883982_2 0_en US_2013 04_IOM_8106 082 181 ...

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