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i 

 

TTMA-100 

 

Assembly Manual

 

 

 

 

Gregory Industries, Inc. 

4100 13th Street, SW • Canton, Ohio 44710 • Phone 330-477-4800 

www.gregorycorp.com

 

 

June 2010

Содержание TTMA-100

Страница 1: ...i TTMA 100 Assembly Manual Gregory Industries Inc 4100 13th Street SW Canton Ohio 44710 Phone 330 477 4800 www gregorycorp com June 2010...

Страница 2: ...replacement of damaged components Please read and understand the recommendations contained in this manual thoroughly before actual assembly and keep it handy for future reference If you have any ques...

Страница 3: ...future changes or upgrades to the TTMA 100 If you have any comments or questions regarding this product please contact Gregory Industries via telephone e mail or conventional mail Telephone 330 477 48...

Страница 4: ...orbing Tubes to A Frame 10 Insert Connecting Block for Axle and Fender Assembly 12 Install Mandrels 14 Attach Impact Head 14 Align and Tighten Connections between Energy Absorbing Tubes and A Frame 13...

Страница 5: ...ent and the tongue weight Note the small tongue weight of the trailer which would not affect the load carrying capacity of the tow vehicle The capacity and mounting height of the pintle hook Informati...

Страница 6: ...2...

Страница 7: ...o top of light bar 37 in Ground Clearance to bottom of impact head 13 in Weight Basic Trailer Weight with No Optional Equipment 1 450 lb Approximate Tongue Weight 190 lb Pintle Hook Capacity Rating Mi...

Страница 8: ...EMS ITEM PART QUANTITY DESCRIPTION a B0516070A 6 5 16 x 7 Grade 5 Hex Bolt b W0516 6 5 16 Washer c LW0516A 6 5 16 Heavy Lock Washer d N0516A 6 5 16 Grade 5 Hex Nut e B0816020A 8 1 2 x 2 Grade 5 Hex Bo...

Страница 9: ...5...

Страница 10: ...any given situation RECOMMENDED TOOL LIST The following is the recommended tool list for assembling the TTMA 100 Socket wrenches 13 16 15 16 Open end wrenches 13 16 15 16 Pneumatic wrench Drift pin Wi...

Страница 11: ...the pintle hook with a wide margin of safety It is the obligation of the users to ensure that their particular pintle hook attachment system meets these strength requirements CLEARING OF EXCESS ZINC A...

Страница 12: ...8 Use electric drill pin to remove excess zinc...

Страница 13: ...and steel toed boots are recommended Warning The parts of trailer may have sharp asperities from the welding and galvanizing processes Use of appropriate gloves is recommended The major steps in the...

Страница 14: ...roximate positions for assembly as shown in the following photograph Note that the A frame and the first energy absorbing tubes should be placed on benches The following are close up photographs of ea...

Страница 15: ...11 Connection between energy absorbing tubes and A frame Axle assembly with push rods fenders and wheels and tires Impact head mandrels and light bar assembly...

Страница 16: ...rs and nuts Place a spacer between the end of A frame and the end of energy absorbing tube for one of the four flanges and align bolt holes Insert bolts and nuts with washers on both sides Repeat the...

Страница 17: ...absorbing tube The axle assembly is then attached to the energy absorbing tubes using these protruding bolts To facilitate placing of the connecting block inside the energy absorbing tube a tool simil...

Страница 18: ...by tapping on the bolts and cleaning out the holes of excess zinc from galvanizing Slide the tool with the connecting block into the open end of the energy absorbing tube until the two protruding bolt...

Страница 19: ...e and the mandrel are aligned When the holes are aligned use the drift pin to hold mandrel in place Two plastic guide plates as shown in the photograph are used to keep the mandrel from bouncing up an...

Страница 20: ...mandrel and white plastic guide plate in place Slide the top black plastic guide plate between the mandrel and the energy absorbing tube Adjust mandrel and plastic guide plate until the holes for the...

Страница 21: ...les through the top of the energy absorbing tube the black plastic guide plate the mandrel the white plastic guide plate and the bottom of the energy absorbing tube Insert nut with washer to shear bol...

Страница 22: ...nnecting plates on the open ends of the mandrels Align the holes on the impact head and the connecting plate on one mandrel Insert drift pin to hold the alignment in place Insert bolts and nuts with w...

Страница 23: ...19 Repeat the process for the other mandrel Tighten bolts and nuts to specified torque...

Страница 24: ...rbing tubes and the A frame Before tightening the bolts make sure that the trailer is aligned properly Check to make sure the A frame the energy absorbing tubes and the top of the impact head are leve...

Страница 25: ...ecked by measuring the distance diagonally from front center of the A frame to the corner of the end of the energy absorbing tube while the tape measure is aligned with the corner of mandrel The diago...

Страница 26: ...make minor adjustments on the alignment of the trailer frame Remove bolts and spacer on flange needing adjustment Insert plastic shim with spacer between the flanges and insert tighten and torque the...

Страница 27: ...of the axle assembly Align the holes and insert bolts and nuts with washers Lift the axle assembly with the attached fenders and align the holes on the axle assembly and fenders with the protruding b...

Страница 28: ...heck to make sure that axle is lined up perpendicular to the trailer frame Measure the distance from cross member of the A frame to the center of the axle The measurements on both sides should be the...

Страница 29: ...Install wheels and tires onto axle assembly Measure to make sure that the face of tire is separated from the fender by a couple of inches to avoid any potential influence between the fender and the wh...

Страница 30: ...26 Tighten and torque all bolts and nuts Insert plastic end caps into all tubular members with open ends...

Страница 31: ...light bar is attached to the top of the impact head with four bolts As shown in the photographs screw inserts are incorporated into the bottom of the light bar with corresponding pre drilled holes on...

Страница 32: ...ted installation Install the wiring for the light bar next A separate section on wiring instructions is provided and will not be repeated herein Please refer to the Wiring Instructions section for det...

Страница 33: ...A frame including lunette ring safety chains end caps and jack Instructions for installing each of these accessories are outlined as follows Lunette Ring Align holes on the base plate of the lunette r...

Страница 34: ...rque bolts Safety Chains Align hole on anchor plate of safety chain with that on the gusset plate Inserts bolt and nut with washers Tighten and torque Repeat process for the safety chain anchor plate...

Страница 35: ...f the tubes After completing the wiring place the end cap into the open end of the tube Align the holes on the end cap with those on the open end of the tubular member Inserts bolts and nuts with wash...

Страница 36: ...32 Jack The trailer is equipped with a sidewind jack A connection is provided on the cross member of the A frame for the jack When not in use the jack is stalled in the horizontal position...

Страница 37: ...tep instructions on installing the chevron panels and conspicuity tape are provided as follows Chevron Panel The chevron panels may have pre drilled holes and straps are welded to the front of the imp...

Страница 38: ...sides of the A frame tubes Two on the angled members of the A frame The process for attaching the conspicuity tapes are the same for all locations and are described as follows Mark the locations of wh...

Страница 39: ...35 Cut the conspicuity tape to the required length...

Страница 40: ...the side of the tubular member Make sure that the surface is clean and free of contaminants that could adversely affect the attachment of the tape Peel the backing off the tape and paste the tape ont...

Страница 41: ...palletized shipment of 3 trailers ready for overseas transport These trailers were pre assembled at the factory then partially de assembled to be properly palletized Many of the preceding installation...

Страница 42: ...OF JACK STAND TO A FRAME ASSEMBLY OF ENERGY ABSORBING TUBES Check for square of trailer frame ASSEMBLY OF AXLE TO FRAME ASSEMBLY OF WHEELS TO AXLE ASSEMBLY OF FENDERS TO FRAME INSTALATION OF IMPACT HE...

Страница 43: ...39 ASSEMBLY OF ENERGY ABSORBING TUBES TO A FRAME...

Страница 44: ...40 ALLIGNMENT OF ENERGY ABSORBING TUBES ASSEMBLY OF ENERGY ABSORBING TUBES...

Страница 45: ...41 ASSEMBLY OF FENDERS TO FRAME Check for square of trailer frame...

Страница 46: ...42 INSTALLATION OF IMPACT HEAD TO MANDRILS...

Страница 47: ...IRING HARNESS NOTE ALL LIGHTS ARE 12 Volt For 24 Volt usage a 12 volt to 24 volt converter must be installed Not supplied by Gregory Industries Inc If used without converter the lights WILL BE DAMAGED...

Страница 48: ...44 INSTALLATION OF LIGHT BAR...

Страница 49: ...45 INSTALATION OF REFLECTIVE CHEVERON PANELS TO IMPACT HEAD 16 X36 Optional reflective panels can be installed on tabs Panels are not supplied by Gregory Industries Inc...

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