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W450769A 01/14
Table of Contents
Chapter 1 – Installation
Introduction ................................................................................................................................ 4
1.1 System Parts ....................................................................................................................... 4
1.2 Upgrade Parts ...................................................................................................................... 5
1.2.1 A450769 Computer Assembly ..................................................................................... 5
1.2.2 A450251 RCI 510 Display ........................................................................................... 5
1.2.3 A250690 Reeling Drum ............................................................................................... 6
1.3 Computer Wiring .................................................................................................................. 7
1.4 Units with Swing Switches ................................................................................................... 9
1.5 Removal and Installation ...................................................................................................... 10
Chapter 2 – Calibration
Introduction ................................................................................................................................ 12
2.1 Required Tools .................................................................................................................... 12
2.2 The MicroGuard 510 Display ............................................................................................... 13
2.2.1 Command Entry .......................................................................................................... 13
2.2.2 Number Entry .............................................................................................................. 13
2.3 Preliminary Checks and Measurements ............................................................................... 15
2.3.1 Boom Pivot Dimensions .............................................................................................. 15
2.3.2 Winch Dimensions ...................................................................................................... 16
2.3.3 Boom Cylinder Dimensions ......................................................................................... 17
2.3.4 Span Dimensions ........................................................................................................ 17
2.3.5 Auxiliary Head Dimensions ......................................................................................... 18
2.3.6 Stowed Jib Dimensions ............................................................................................... 18
2.4 Installation Checks ............................................................................................................... 19
2.4.1 Attaching the Anti-Two-Block (ATB) Cable and Setting the Reeling Drum Spring
Tension ................................................................................................................................ 19
2.5 Entering Calibration Data ..................................................................................................... 20
2.5.1 Calibration Menus ....................................................................................................... 21
Appendix A – Measurement Record .......................................................................................... 39
Fraction-to-Decimal Conversion Chart ....................................................................................... 42
Chapter 3 – Troubleshooting
Introduction ................................................................................................................................ 43
3.1 Calibration Menus ................................................................................................................ 44
3.2 System Self-Test ................................................................................................................. 45
3.2.1 Display Console Problems .......................................................................................... 46
3.3 Fault Reporting and Fault Codes ......................................................................................... 46
3.3.1 Group “A” Fault Codes ................................................................................................ 47
3.3.2 Group “B” Fault Codes ................................................................................................ 48
3.3.3 Group “C” Fault Codes ................................................................................................ 49
3.3.4 Group “D” Fault Codes ................................................................................................ 50
3.4 “No Fault Code” Problems ................................................................................................... 51
3.4.1 Anti-Two-Block Alarm (ATB)........................................................................................ 51
