GreenTec SCORPION 530 PLUS Скачать руководство пользователя

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SCORP

ION 6

&
8

S/P

LUS (
53
0,

30
, 73
0

& 8
30
)

4.6

SPECIFICATIONS

SPEC. SHEET: SCORPION 5-830 STANDARD / PLUS

Scorpion 530

Standard/Plus

Scorpion 630

Standard/Plus

Scorpion 730

Standard/Plus

Scorpion 830

Standard/Plus

Width:

2.5 m

Depth:

0.90 m

Reach:

5.3 m

6.3 m

7.3 m

8.3 m

(See section:

Positions and reach of boom mower

–

page 63-64)

Weight (kg):

S: 1.235 kg

P: 1.370 kg.

S: 1.270 kg

P: 1.395 kg.

S: 1.475 kg.
P: 1.600 kg.

S: 1.505 kg.
P: 1.630 kg.

Min. weight of vehicle:

4.000 kg.

5.000 kg.

7.000 kg.

8.000 kg.

See section:

Stability (o)

- page 90-91

A-weighted sound power level

(>80dB):

Not above > 82 dB

Oil amount for attachment tools

(Adjustable)

50 l/min. or 85 l/min. @ 150 - 315 bar

(See approved GreenTec attachment tools below)

Required oil

quantity:

Flail Mower FR 122 - 162

1 x DW 85 l/min @ 230 bar (S) or 315

bar (P) + pressureless drain

1 x DW 85 l/min @ 230 bar (S) or 315

bar (P) + pressureless drain

Flail Mower FR 122B

1 x DW 85 l/min @ 230 bar (S) or 315

bar (P) + pressureless drain

1 x DW 85 l/min @ 230 bar (S) or 315

bar (P) + pressureless drain

Quadsaw LRS 2002

1 x DW 85 l/min @ 150 bar (S & P)

+ pressureless drain

1 x DW 85 l/min @ 150 bar (S & P)

+ pressureless drain

Quadsaw LRS 2402

1 x DW 85 l/min @ 150 bar (S & P)

+ pressureless drain

1 x DW 85 l/min @ 150 bar (S & P)

+ pressureless drain

Rotary Hedge Cutter RC 162

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

Rotary Mulcher RM 232

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

Cutterbar HX 170

–

270

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

Cutterbar HS 212 & 242

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

Rotary Crusher GT 135

1 x DW 85 l/min @ 280 bar (S & P)

+ pressureless drain

1 x DW 85 l/min @ 280 bar (S & P)

+ pressureless drain

Grass Cutterbar S 165

–

240

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 180 bar (S & P)

+ pressureless drain

Weed Clearing Brush BR 90

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

1 x DW 50 l/min @ 190 bar (S & P)

+ pressureless drain

Rotary Ditch Cleaner GR 70

1 x DW 85 l/min @ 320 bar (S & P)

+ pressureless drain

1 x DW 85 l/min @ 320 bar (S & P)

+ pressureless drain

Recommended hydraulic oil:

Shell Tellus S2 VX 46 or equivalent

Shell Naturelle S2 Hydraulic Fluid 46 or equivalent

Oil tank: 220 litres

Recommended oil filtering:

10 Micron-oil filter (Bypass)

Hydraulic valve (main):

Danfoss PVG 32 - proportional valve system

Hydraulic pump:

56 ccm hydraulic gear pump (Standard)

115 l/min @ 230 bar

60 ccm variable piston pump (Plus)

125 l/min @ 315 bar

Gearbox:

M7 1 : 2.5 (450

–

850 RPM, PTO rear mounted)

M9 1 : 2.6 (450 - 750 RPM, PTO rear mounted)

Recommended gear-oil

Shell Spirax S3 AX 80W-90 or equivalent

M7: 1,20 litres
M9: 1.70 litres

(continued)

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Содержание SCORPION 530 PLUS

Страница 1: ...SCORPION 6 8 S PLUS 530 630 730 830 REDSKABSRAMME 2302 2802 3302 1 EDITION ...

Страница 2: ......

Страница 3: ... the contents of the instruction material before using the machine This instruction manual must accompany the machine and must always be available to the operator In case of later resale of the machine all relevant technical documentation must be handed over to the new owner The content of the instruction manual is based on information standards and regulations valid at the time of publication As ...

Страница 4: ... where you can find technical documentation and access the latest updates to instruction and spare parts books on our entire product range We hope that you will be satisfied with your new GreenTec machine Kind regards Signature ___________________________ John Christensen Co owner Product Development GreenTec A S GreenTec s vision is to develop and sell quality machines for the maintenance of gree...

Страница 5: ...ROHIBITIONS AND INSTRUCTIONS 6 3 3 SAFETY LABELING 6 3 3 1 PERSONAL SAFETY EQUIPMENT LABELS 6 3 3 2 WARNING LABELS 7 3 4 WORKING IN PUBLICLY ACCESSIBLE PLACES 9 3 4 1 WARNINGS SIGNS IN PUBLIC PLACES 9 3 4 2 USE OF WARNINGS SIGNS 9 3 4 3 SUGGESTED SIGNAGE WHEN WORKING ON PUBLIC ROADS 10 3 5 RECOMMENDATIONS FOR OPTIMAL SECURITY AND OPERATION L 11 3 6 NECESSARY SAFETY MEASURES M 12 3 7 WARNINGS ON HO...

Страница 6: ... COLLISION PROTECTION AHS 32 4 3 5 1 HYDRAULIC COLLISION PROTECTION AHS AUTOMATIC HYDRAULIC SECURITY 34 4 3 5 2 INDUCTIVE SAFETY SENSORS 35 4 3 6 ROTORFLEX DOUBLE PIVOT SYSTEM W AUTOFLEX PLUS MODELS 37 4 3 7 CONTROL PANEL AND JOYSTICK 38 4 3 7 1 LOGITEC SAFE CONTROL PANEL 39 4 3 7 2 DANFOSS JOYSTICK 46 4 4 APPROVED ATTACHMENT TOOLS AND OPTIONAL EQUIPMENT N 48 4 5 OPTIONAL EQUIPMENT 49 4 5 1 4 POIN...

Страница 7: ...1 5 3 3 2 STABILITY CAN BE INCREASED BY 91 5 3 3 3 FACTORS INFLUENCING THE STABILITY 91 5 4 OPERATING THE MACHINE E 92 5 4 1 TRAINING OF THE MACHINE OPERATOR BEFORE USE 92 5 4 2 OPERATOR S WORKPLACE F 92 5 4 3 TRANSPORTING BOOM MOWER W ATTACHMENT TOOL ON VEHICLE P 93 5 4 4 OPERATING AND DRIVING INTRUCTIONS 95 5 4 5 ADJUSTING AND SETTING THE MACHINE R 105 5 4 6 STARTING ATTACHMENT TOOLS 107 5 4 7 S...

Страница 8: ...CTIONS 122 6 9 HYDRAULIC HOSES 123 6 10 BUSHINGS RIVETS AND BEARINGS 124 6 11 LUBRICATION OF THE MACHINE 124 6 11 1 PTO SHAFT LUBRICATION 125 6 12 CLEANING WASHING THE MACHINE 125 6 13 STORAGE OF THE MACHINE 126 6 14 DISPOSAL OF MACHINE MACHINE PARTS 126 7 TROUBLESHOOTING 127 7 1 TROUBLESHOOTING PROCEDURES 127 8 APPENDIX 129 8 1 HYDRAULIC DIAGRAMS 129 8 1 1 SCORPION 5 830 STANDARD 129 8 1 2 SCORPI...

Страница 9: ...UIPMENT 48 TABLE 17 TYPES OF 4 POINT LINKAGE UPPER STABILIZATION WITH TOP BAR 50 TABLE 18 TYPES OF 4 POINT LINKAGE UPPER STABILIZATION WITH K80 COUPLING 51 TABLE 19 TYPES OF 4 POINT LINKAGE UPPER STABILIZATION WITH ZUGMAUL HITCH 51 TABLE 20 TYPES OF 4 POINT LINKAGE LOWER STABILIZATION WITH DRAWBAR 52 TABLE 21 TYPES OF 4 POINT LINKAGE LOWER STABILIZATION WITH ZUGMAUL HITCH 52 TABLE 22 TYPES OF 4 PO...

Страница 10: ...CONNECTIONS 122 TABLE 38 OVERVIEW OF THE DISPOSAL SCRAPPING OF MACHINE PARTS 126 TABLE 39 IDENTIFYING ERRORS FAULTY CONDITIONS 128 FIGURES IN THIS INSTRUCTION MANUAL FIGURE 1 NAME PLATE FOR GREENTEC MACHINE 3 FIGURE 2 SAFETY LABELLING PERSONAL SAFETY EQUIPMENT 6 FIGURE 3 SAFETY LABELING WARNING LABELS 7 FIGURE 4 WARNING LABELS PTO SHAFT 8 FIGURE 5 WARNING LABELS TRANSPORT LOCK STOP VALVES 8 FIGURE...

Страница 11: ...es to the following standards associated with its design construction and production NAME DESCRIPTION DS EN ISO 12100 2011 Safety of machinery General principles for design Risk assessment and risk reduction DS EN 14120 2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards DS EN ISO 4413 2010 Hydraulic fluid power General rules and safety ...

Страница 12: ...ormation please contact GreenTec Aftersales Service service greentec eu The dealer importer must also ensure that the buyer and operator fully understand the contents before the machine is put into use If the machine is re sold all the supplied technical documentation must be handed over to the new owner and must also always accompany the machine The fields below are filled in for future use when ...

Страница 13: ...the goods GreenTec assumes no other responsibility for such errors This applies to losses resulting from such a deficiency including loss of profit lost earnings and other financial loss In addition a warranty does not cover normal wear and tear GreenTec s warranty obligation is conditioned on the customer documenting that an identified fault or deficiency is not due to circumstances that are exem...

Страница 14: ...nTec decides whether the remedy must be in the form of repair or replacement of the defective part s If GreenTec chooses to repair the goods the customer is obliged to deliver and collect the goods from a workshop indicated by GreenTec without GreenTec incurring costs in this context If GreenTec chooses to replace the defective part s customers must send the defective part s to GreenTec without Gr...

Страница 15: ... that could result in partially disabling injuries or serious bodily injury if the instructions are not followed carefully CAUTION Warns of a potential situation that could result in serious damage to the machine or equipment if the instructions are not followed carefully NOTICE Specific or general information deemed important or useful 2 3 DEFINITIONS TERMS AND DESCRIPTIONS Operator Daily user an...

Страница 16: ...carefully before using the machine 3 3 SAFETY LABELING The machine is marked with safety and warning labels these are placed at the identified dangers to which you are exposed when working with and staying near the machine 3 3 1 PERSONAL SAFETY EQUIPMENT LABELS It is recommended that the following safety equipment is worn when working with or performing maintenance on the machine WORKING SUIT SAFE...

Страница 17: ...structions on safety distance Warning Check every 8 hours of use that all bolts nuts are tight Warning Beware of oil in case of skin contact or inhalation of oil vapours as well as high pressure in case of leakage or handling Switch off the engine remove the key and apply the handbrake before maintenance or repair work Warning There is a risk of crushing and collision when the machine is running N...

Страница 18: ...ront and rear mounted The inner handle at the top blocks cylinder 1 Turn of arm The outermost handle at the top blocks cylinder 3 In and out movement of arm The inner handle at the bottom blocks cylinder 2 Up down movement of arm The outer handle at the bottom blocks either cylinder 5 and or the rotor cylinder Tilt of head attachment tool Figure 5 Warning labels Transport lock stop valves Location...

Страница 19: ...ar and correctly placed so that the danger is made clear Contact the local road authority for detailed information on applicable legislation The local road authority should be notified before work begins on a public road 3 4 2 USE OF WARNINGS SIGNS On two way roads signage must occur in both directions The work should be within 1 km of signage Only carry out work when visibility is good and when t...

Страница 20: ...itable distance Example Verge cutting 0 1 km Warning sign Road narrowing Adding text One lane only Figure 6 Proposed signage for work on public roads The above signage applies within i e EU mainland where traffic passes on the left of the machine working in the direction of travel Signage use of and colors on arrow signs as well as indications depend on the language laws and regulations of the ind...

Страница 21: ... drive shaft and wings from mounted attachment tools You can get hit by flying materials or machine parts in case of machine damage The machine can tip over also when not in use The attachment tools are powered by hydraulic oil from the hydraulic system in the machine or from the vehicle The operator of the vehicle should know how the hydraulic oil should be handled Read in the safety data sheet f...

Страница 22: ...nd remove any rope poles large stones and other dangerous objects before starting work Drive at a safe speed that is tailored to the terrain and any other vehicles and obstacles Make sure the vehicle is stable and meets the machine manufacturer s minimum weight recommendations if necessary use additional counterweight Pay attention to power lines if in doubt about the distance contact the local po...

Страница 23: ...sure from the machinery lowering the boom mower to the ground stopping the vehicle engine and applying the parking brake and removing the key Do not use and or mount the machine on a vehicle that does not comply with the manufacturer s specifications Never use the machine if the hydraulic system shows signs of damage defects Do not stop the engine while the hydraulic pressure is activated Never at...

Страница 24: ...ll safety and protective devices must be installed and activated again 3 9 SAFETY INSTRUCTIONS FOR THE OPERATOR USER It is important to familiarize yourself with all operating elements and equipment and their function before starting the work Once the work has started it may be too late Check the immediate area before starting and during operation of the work the machine is to perform people child...

Страница 25: ...30 STANDARD PLUS SCORPION 7 830 STANDARD PLUS The Scorpion 5 830 series contains the largest models of GreenTec s boom mowers and are therefore particularly useful for work where an extra long reach is required For the same reason the boom mowers must be mounted on a relatively large tractor The Scorpion 5 830 series is available in 8 different sizes all as PTO driven rear mounted models ...

Страница 26: ...nd branches or cutting grass and shrubbery in flower beds and ditches is easily done with the correct attachment tool via this versatile and flexible machine No slope or trench is too long or steep as the Scorpion 5 830 boom mower has horizontal working widths from 5 3 8 3 m The boom mowers can also be used in areas with particularly tall trees as tall branches can be easily cut with the large ver...

Страница 27: ... mowers in the 5 830 series come with STANDARD EQUIPMENT SCORPION 5 830 Strenx 700 steel construction Scorpion 530 Standard Plus Scorpion 630 Standard Plus Scorpion 730 Standard Plus Scorpion 830 Standard Plus 155º hydraulic turn of arm system with power steering Hybrid arm system with dual function and hydraulic collision protection Break Back function RotorFlex double pivot system 270 rotation o...

Страница 28: ...y different vehicles Mounts adapters according to model and vehicle type and or patented 3 or 4 point suspensions The capacity of the various Scorpion boom mowers depends on the specifications of the attachment tool used the hydraulic pressure it is supplied with the type and amount of material to be processed and the speed at which it is driven The owner of the machine operations manager is respo...

Страница 29: ...e of high strength steel a 50 stronger construction is achieved and up to 25 weight savings 1 The main frame is built with brackets adapted to the forks of a forklift for easy handling as well as 4x support legs for support The main frame is also built and adapted for mounting of vehicle specific loader brackets or GreenTec s 4 point linkage system adapted to category 2 3 Scorpion 5 630 or 3 4 Sco...

Страница 30: ...ine the support legs are inserted horizontally into the steel profile as shown in the picture below The support stands of the machine must always be in the raised position during driving and use Support legs should ONLY be used when the machine is put away for storage or when servicing and maintenance of the machine is carried out The location and functionality of the support stands Support stand ...

Страница 31: ...lies all machines with high quality Shell Tellus S2 VX 46 hydraulic oil 4 3 2 1 RETURN OIL FILTER The return oil filter on the Scorpion boom mower is fixed on top of the oil tank and access maintenance and replacing the return oil filter can be obtained here Table 8 Spec sheet Return oil filter The manometer measures the resistance in the return filter and indicates whether the return filter is cl...

Страница 32: ... mower contains the following components which are important for the operator to know in relation to controlling and operating the machine both hydraulic and electrical SWITCH BOARD ELECTRICAL ACCUMULATOR OIL COOLER HIC VALVE BLOCK RETURN OIL FILTER STOP VALVE For attachment tool change PVG VALVE BLOCK STOP VALVES Transport position AHC VALVE BLOCK OIL COOLER HIGH PRESSURE FILTER ...

Страница 33: ... 180 bar and up to 85 l min 315 bar 2 The remaining amount of oil on the machine is used to control the various modules and thereby functions movements on the boom mower 4 3 3 2 ACCUMULATOR FOR HYDRAULIC FLOAT OF ARM The accumulator has a charging pressure of 32 bar and is activated when the Float of arm function is used on the Scorpion boom mower See section Control panel and joystick side 38 47 ...

Страница 34: ...ower is then closed opened and the arm of the machine is thereby locked in the selected transport position See section Transporting boom mower w attachment tool on vehicle p page 93 94 The stop valves for blocking the cylinders are located on the back of the machine and are clearly marked 4 3 3 4 SHUT OFF VALVE FOR TOOL SHIFT The shut off valve for tool shift provides clear passage to the oil tank...

Страница 35: ... switch which makes it possible to change the oil supply between 50 l min and 85 l min depending on which attachment tool is used together with the boom mower Always check the correct oil quantity and associated pressure specifications for the attachment tool used before choosing the correct oil supply Complete electrical diagram of the Scorpion 5 830 boom mower with additional specifications can ...

Страница 36: ... and a constant alarm beep will sound from the boom mower s control panel See section Logitec Safe control panel page 39 4 3 3 7 HIC VALVE BLOCK HYDRAULIC INTERNAL CIRCUIT The HIC valve block on the Scorpion 5 830 boom mower is a smaller secondary valve block that controls the dual function of the hybrid arm system and the hydraulic collision protection on the boom mower The valve block is control...

Страница 37: ...ic system and oil flow on the Scorpion 5 830 boom mower is driven by a powerful gearbox incl a PTO shaft that drives the hydraulic pump through a high pressure filter after which the oil is distributed via the machine s valve blocks that control the arm s cylinders and other hydraulic functions See section Specifications page 61 62 for correct pressure oil quantity and flow the Scorpion 5 830 boom...

Страница 38: ...Z6 Z14 Rev min PTO Scorpion 5 830 Standard boom mower rear mounted min 450 max 850 RPM Scorpion 5 830 Plus boom mower rear mounted min 450 max 750 RPM Volume litre M7 1 20 litres M9 1 70 litres Recommended gear oil Shell Spirax S3 AX 80W 90 See section Change of gearbox oil page 116 Table 10 Spec sheet gearbox Information about the speed of the gearbox in Table 10 above must always be observed and...

Страница 39: ...se in EEC EFTA countries Connection 1 3 8 Z6 coupling w click lock connected to boom mower 1 3 8 Z6 coupling w click lock connected to vehicle Table 11 Spec sheet PTO shaft For adjustment and installation and maintenance of the PTO shaft always follow the manufacturer s instructions https www binacchi it Instruction material is also always attached to the individual PTO shaft delivered with the ma...

Страница 40: ...ndard Table 13 Spec sheet hydraulic piston pump Scorpion 5 830 Plus Description Gear pump 56 ccm Volume ccm 56 ccm Max pressure Continuous 230 bar 115 l min Shaft type Direction of rotation Clockwise Recommended hydraulic oil Shell Tellus S2 VX 46 Description Piston pump LS 60 Volume ccm 60 ccm Max pressure Continuous 315 bar 125 l min Shaft type Direction of rotation Clockwise Recommended hydraul...

Страница 41: ... system Table 14 Spec sheet high pressure filter Description High pressure filter 135 L min 3 4 Filter element Microfibre 20 bar 10µm micron Bypass valve 6 bar 10 There is an outlet for measurement with pressure gauges on the high pressure filter for diagnosing on the machine in case of faulty conditions See section Checking the pressure specifications page 118 See section Filter kit incl seals si...

Страница 42: ...hine The parallel function is used especially for hedge and fence mowing where the advantages of the non parallel function are used in narrow conditions forest roads etc including certain situations when mowing grass and on steep slopes ditches road signs etc Another advantage of the hybrid arm s flexibility is that telescopic variants can be avoided as the two outermost arms are more compact Via ...

Страница 43: ...tions as a raising lowering cylinder Cylinder 4 Cylinder 4 alone moves attachment tool away from towards the vehicle Cylinder 5 Tilt of attachment tool vertical position PARALLEL FUNCTION OF ARM CYLINDER 3 4 CYLINDERS 3 AND 4 WORK AT THE SAME TIME PARALLEL TO EACH OTHER CYLINDER 2 WORKS AS THE RAISING LOWERING CYLINDER FOR THE ENTIRE ARM SYSTEM USED WITH ADVANTAGE FOR HEDGE AND FENCE TRIMMING CYLI...

Страница 44: ...by transferred directly to the boom mower The impact protection on the Scorpion 5 830 boom mower is therefore active in what corresponds to Cylinder 1 s total stroke in both directions See sections Operating and driving instructions page 95 104 The hydraulic collision protection can be triggered if the attachment tool is overloaded either because of moving at too high speed in relation to the amou...

Страница 45: ... inductive sensors are activated deactivated as the arm system moves A sensor is activated as soon as it is physically blocked by a metal surface all depending on the position of the arm A sensor is deactivated when it is no longer blocked by a metal surface all depending on the position of the arm When activated the inductive sensors provide feedback to the machine s electrical controllers where ...

Страница 46: ...ted by raising or lowering the lifting arm itself Cylinder 2 Sensor 2 is activated deactivated by raising or lowering the inner arm Cylinder 3 Sensor 3 is located at the top of the inner arm of the Scorpion 5 830 boom mower Sensor 3 is activated deactivated by raising or lowering the outer arm Cylinder 4 Location of inductive safety sensors on Scorpion 5 830 boom mower 3 pcs 2 2 ...

Страница 47: ...en mowing on narrow roads and or where there is oncoming traffic The Rotor Flex double pivot system consists of a horizontal swivel that can rotate the attachment tool up to 270 In addition the cutting angle can be further adjusted by means of a vertical smaller swivel joint by up to 180 Rotor Flex has a built in function AutoFlex that ensures automatic vertical positioning of the swivel joint and...

Страница 48: ... the functions buttons of the joystick are described on the following pages and further under the section on Instructions for mounting connecting and disconnecting j page 68 89 Operating the machine e page 92 109 Not all buttons on the LogiTec Safe control panel are used for functions on the Scorpion 5 830 boom mower The following 3 buttons are therefore not active AUX 1 AUX 2 LogiTec Safe control...

Страница 49: ... pressed check that the emergency stop is not activated Always switch off the control panel after using the machine Battery can be discharged The PTO shaft of the vehicle is not stopped when the emergency stop is activated on the control panel The control panel cannot be switched on if the emergency stop is activated Then turn the knob counterclockwise CONTROLPANEL ON OFF The LED lights up when th...

Страница 50: ...city of the machine is exceeded If the oil temperature is too high Stop the machine immediately and find the cause of the high oil temperature See section Troubleshooting side 127 128 TEMPERATURE WARNING The Temp LED indicates when the oil temperature on the machine is too high If the oil temperature exceeds 65 C the oil cooler starts and the lamp lights up to draw attention to the rising oil temp...

Страница 51: ...nob that increases the hydraulic pressure on the mowing arm s raising lowering cylinder The more the knob is turned the more load the mower arm takes from the attachment tool on the ground The driver can therefore focus on the traffic and any obstacles on the road HYDRAULIC FLOAT ARM Always activated on attachment that must run along the surface of the earth Ex FR Flail Mower The hydraulic float o...

Страница 52: ...led before the boom mower is folded into transport position HYDRAULIC FLOAT ATTACHMENT TOOL Activated on all attachment that must run along the surface of the earth Ex FR Flail Mower The hydraulic float of attachment tool function works by connecting the tilting cylinder Cylinder 5 directly to the oil tank and the attachment tool will therefore be able to freely follow the contours of the surface ...

Страница 53: ...orFlex double pivot system of the boom mower remains vertical The AutoFlex function works by activating the outermost cylinder Cylinder 5 in one direction or the other within a tolerance of 3 The RotorFlex is therefore always kept in a vertical position regardless of the angle or position of the arm The operator can drive more efficiently with the boom mower and concentrate on the execution of the...

Страница 54: ... This function enables the arm of the boom mower to be moved in out through parallel function or non parallel function Parallel function of the arm Cylinder 3 master cylinder and Cylinder 4 slave cylinder are connected in serial to ONE function and thereby work in parallel with each other Cylinder 2 raise lower is active here Non parallel function of the arm puts Cylinder 2 raising lowering out of...

Страница 55: ...ee section Operating the machine e Page 92 109 or more information about the control panel and the functions RUNNING HOURS At the bottom of the control panel there is a display that shows the total driving hours the machine has been used for ...

Страница 56: ...unctions The joystick has an ergonomic grip and an internal spring system designed to ensure a smooth return of the handle to the neutral position In addition to the proportional functions the joystick has right left scrollers and furthermore 2 functions buttons See section Operating the machine e page 92 109 for more information on joystick functions LOWER ARM RAISE ARM ARM OUT ARM IN ...

Страница 57: ... attachment tool is activated TURN ROTORFLEX These two buttons on the joystick are used to move the horizontal RotorFlex pivot in either direction on Scorpion 5 830 Plus boom mowers These buttons are inactive on Standard models AHC AUTO HEIGHT CONTROL ON OFF If an obstacle is encountered road sign driveway tree or similar the AHC function can be temporarily bypassed on the back of the joystick by ...

Страница 58: ...oid and thereby the validity and guarantee of the declaration of conformity The Scorpion 5 830 boom mower is intended for assembly with the following approved GreenTec attachment tools and possible optional equipment APPROVED ATTACHMENT TOOLS AND EQUIPMENT Description Scorpion 5 830 Standard Plus All models Flail Mower FR 122 Flail Mower FR 122 B Flail Mower FR 162 Quadsaw LRS 2002 Quadsaw LRS 240...

Страница 59: ... measure must be carried out before delivery in consideration of the 4 point linkage system with which the machine is delivered An order form for 4 point linkage system must therefore be completed before purchase When delivering a new Scorpion 5 830 arm mower the 4 point suspension w top bar attachment incl accessories are first adapted to the vehicle where the machine is to be installed See secti...

Страница 60: ...BILIZATION WITH TOP DRAW BAR Description OPTE1161 10 Mounting with top bar Cat 2 short A measure 595 715 mm OPTE1161 11 Mounting with top bar Cat 2 medium A measure 695 935 mm OPTE1161 12 Mounting with top bar Cat 2 long A measure 815 1055 mm OPTE1161 8 Mounting with top bar Cat 3 short A measure 595 715 mm OPTE1161 2 Mounting with top bar Cat 3 medium A measure 695 935 mm OPTE1161 3 Mounting with...

Страница 61: ...E1161 Mounting with K80 coupling short A measure 395 515 mm OPTE1161 1 Mounting with K80 coupling medium A measure 475 595 mm OPTE1161 7 Mounting with K80 coupling long A measure 565 805 mm UPPER STABILIZATION WITH ZUGMAUL HITCH Description OPTE1161 4 Mounting with Zugmaul hitch short A measure 403 523 mm OPTE1161 5 Mounting with Zugmaul hitch medium A measure 483 603 mm OPTE1161 6 Mounting with Z...

Страница 62: ...ul hitch or K80 coupling Table 20 Types of 4 point linkage lower stabilization with drawbar Table 21 Types of 4 point linkage lower stabilization with Zugmaul hitch LOWER STABILIZATION WITH DRAW BAR Description OPTE1156 5 Drawbar lower B measure 0 430 mm LOWER STABILIZATION WITH ZUGMAUL HITCH Description OPTE1156 4 Zugmaul hitch lower B measure 0 430 mm 4 point linkage system lower stabilization o...

Страница 63: ...BILIZATION WITH K80 COUPLING Description OPTE1156 8 K80 coupling lower B measure 0 430 mm OPTE1156 9 K80 coupling lower long B measure 700 800 mm Before construction and delivery of the towing bracket the correct dimensioning and measurement of the vehicle s ladder system must be carried out Distance between the rails hole dimensions in the ladder size of the slots View and complete an order form ...

Страница 64: ...elf over the ground a significantly lower workload is created on the attachment tool itself Advantages of AHC Auto Height Control Relieving the driver Increased traffic safety Reduced maintenance costs Increased capacity AHC Auto Height Control is optional and cannot be retrofitted to the Scorpion 5 830 arm mower The AHC function should not be used together with the float arm function or vice vers...

Страница 65: ...ing un mounting attachment tools as this ensures easy maintenance and cleaning and that the hoses do not have to be screwed together using traditional hydraulic fittings HYDRAULIC QUICK RELEASE COUPLINGS SCORPION 5 830 Quick release female T outlet Tank Flatface 3 4xM36x2 28 L Quick release female D outlet Drain Flatface 1 2xM22x1 5 15 L Quick release male P outlet Pressure Flatface 3 4xM30x2 20 S...

Страница 66: ... of any tools When choosing mechanical quick coupling as optional equipment it is always fitted to the Scorpion 5 830 boom mower on delivery The quick change can also be retrofitted and or angled as needed afterwards if the attachment tool needs to have a specific angle when working When using the mechanical quick coupling on the Scorpion 5 830 boom mower an adapter is also required on the attachm...

Страница 67: ...vides an additional counterweight of up to approx 430 kg The counterweights are located under the oil tank opposite the lift arm on the boom mower where these are suspended to the chassis frame with a through bolt for tightening The stability must always be in check of the Scorpion 5 830 boom mower incl the carrying vehicle See section Stability o page 90 91 Counterweights and their location on th...

Страница 68: ... and can be adjusted turned to either the right or left as required The leaf blower is mounted under the boom mower and a 1 x DW outlet is connected from the vehicle s hydraulic system The Leaf Blower LG is operated through the vehicle s hydraulic system SPECIFICATIONS LEAF BLOWER LG Hydraulic connection 1 x DW 41 l min 190 bar Recommended return pressure min 5 bar max 15 bar Air volume 38 m min A...

Страница 69: ...c oil should be selected upon purchasing a new machine Normal hydraulic oil can in principle be replaced by bio hydraulic oil in an older machine but here the old oil must be drained completely first all filters should be changed and the hydraulic system must then be flushed through with bio oil to minimize the amount of normal oil The two oils are miscible but do not meet the requirement of suffi...

Страница 70: ... of the Scorpion 5 830 boom mower For more information on inspection maintenance and replacement of filter elements see section Replacing filter elements page 113 115 HYDRAULIC FILTRES SCORPION 5 830 Scorpion 5 830 Standard Return oil filter and high pressure filter breather cap oil tank Seals etc incl FILTER ELEMENT HIGH PRESS FILTER FILTER ELEMENT RETURN OIL FILTER FILTER ELEMENT BREATHER CAP OI...

Страница 71: ...turn pressureless drain 1 x DW 50 l min 180 bar S P return pressureless drain Rotary Mulcher RM 232 1 x DW 50 l min 180 bar S P return pressureless drain 1 x DW 50 l min 180 bar S P return pressureless drain Cutterbar HX 170 270 1 x DW 50 l min 190 bar S P return pressureless drain 1 x DW 50 l min 190 bar S P return pressureless drain Cutterbar HS 212 242 1 x DW 50 l min 190 bar S P return pressur...

Страница 72: ...nt tools approved for use with the Scorpion 5 830 boom mower Always check the instruction manual for the attachment tool in use Working season All year Legislation in individual countries may limit the season Lubrication Quantity interval See section Lubrication of the machine page 124 125 Type Texaco Multifak EP 2 lithium grease or equivalent Safety data sheet Materials Hydraulic hoses Steel rein...

Страница 73: ...n only be used on Plus models with RotorFlex double pivot system w AutoFlex VERTICAL REACH OF BOOM MOWER SCORPION 530 SCORPION 630 SCORPION 730 SCORPION 830 A 5 3 m 6 3 m 7 3 m 8 3 m B 4 7 m 5 7 m 6 7 m 7 7 m C 3 4 m 4 1 m 4 8 m 5 6 m D 1 8 m 2 2 m 2 6 m 3 1 m E 3 0 m 3 7 m 4 4 m 5 0 m F 1 5 m 1 8 m 2 2 m 2 6 m G 5 1 m 6 1 m 7 1 m 8 1 m H 0 4 m 0 4 m 0 4 m 0 4 m I 2 0 m 2 0 m 2 0 m 2 0 m B C D F H...

Страница 74: ...30 830 64 Table 28 Horisontal reach of boom mower 2 2 HORIZONTAL REACH OF BOOM MOWER SCORPION 530 SCORPION 630 SCORPION 730 SCORPION 830 A 2 6 m 3 2 m 3 8 m 4 3 m B 4 7 m 5 7 m 6 7 m 7 7 m C 3 0 m 3 6 m 4 2 m 4 9 m B 45 C A 55 155 ...

Страница 75: ...arting or using the attachment tool Noise level changes in relation to the season and the material being processed therefore the noise level may differ to a lesser extent The boom mower s noise level will always be lower than the noise level from the attachment tools as well as the noise from the vehicle in use Always follow the precautions intended for the attachment tool and vehicle used See sec...

Страница 76: ... for transport damage that is not registered with the forwarder immediately upon delivery of the machine Please take notice that the Scorpion 5 830 boom mower is supplied with all support legs folded up at delivery of the machine Before and after initial assembly and use as well as during subsequent storage the 4 support legs should always be used on the Scorpion 5 830 boom mower for storage Scorp...

Страница 77: ...ck incl mounting kit page 38 47 Instruction manual Parts book Manometer kit See section Checking the pressure specifications page 118 Handle for manual emergency operation PVG valve system Key for the electrical cabinet Filter set incl gaskets If any optional equipment is pre fitted to the machine from the factory Hydraulic quick release couplings page 55 Mechanical quick coupling page 56 Counterw...

Страница 78: ...n GreenTec a new risk assessment of the equipment used must be submitted If an unapproved vehicle and or attachment tool is fitted together with the boom mower the basis for risk assessment is void and thereby the validity and guarantee of the declaration of conformity 5 2 1 PREPARATION OF VEHICLE AND OPERATOR Before attachment tools and machines are put into use it is important that the vehicle i...

Страница 79: ...ntamination of the closed hydraulic system Mounting the boom mower on a vehicle must take place on a level and safe surface Great care must always be taken when mounting and connecting the boom mower to the vehicle The procedure may differ from vehicle to vehicle Always use the instructions of the vehicle used and combine them with the Scorpion 5 830 boom mower instructions In this instruction man...

Страница 80: ... the individual components upon delivery NO DESCRIPTION PCS 1 Adjustable stabilizer link bottom 1 2 Adjustable top draw bar incl bolt w lynch pin 1 3 Draw bar with spacers washers bushing and lynch pin 1 5 Wrench and bolt for adjustment tightening 1 5 Adjustable suspension sliding rail for easy installation 1 6 Adjustable top draw bar incl bushing 1 1 2 4 5 3 6 Placement of components incl bushing...

Страница 81: ... installing a 4 point linkage system the correct dimensioning must be carried out before delivery of the machine considering the length of the linkage system in which the machine is delivered with When delivering a new Scorpion 5 830 boom mower the drawbar of the 4 point linkage must be adapted to the vehicle based on the top A dimension on which the machine is to be mounted See section 4 point li...

Страница 82: ... on both sides of the vehicle See section Stability o page 90 91 incl the vehicle s instructional material for recommended tire pressure b The vehicle s lift arms must then be adjusted so that the distance matches the lower mounting points from the category 2 or 3 standard on the Scorpion arm mower c The lifting arms must always be set to be at the same height and adjusted to the center of the veh...

Страница 83: ...unting brackets of the Scorpion 5 830 boom mower 3 The lift arms are locked using their locking mechanism around the lower lift bolts a Use lower lift balls on each side in either category 2 or 3 to minimize any clearance around the lower lift bolts 4 With the lower lift arms mounted on the boom mower the top draw bar can now be mounted on the vehicle s upper towing point a The length of the adjus...

Страница 84: ...ing and adjustment b Now tighten the transversely adjustable top draw bar It is tightened with a wrench until the adjustable top draw bar tightens on the opposite side of the vehicle s upper towing point 5 The upper stabilizer is now fitted and adjusted and the Scorpion 5 830 boom mower can be slowly lifted off the ground using the vehicle and its lift arms Check here whether the machine is in a v...

Страница 85: ...enclosed with the individual PTO shaft delivered with the machine If other makes of PTO shafts are used the manufacturer s instructions must be followed accordingly Remember to lubricate all the parts during initial assembly Especially the telescopic tubes after any adaptation shortening See section Lubrication of the machine page 124 125 The safety chains for the PTO guards must always be fitted ...

Страница 86: ...buckles at the vehicle s lower draw point See section Lower stabilization page 52 53 for different types of stabilizer bars links Adjustment work must be expected when mounting the lower stabilizer link on the Scorpion 5 830 boom mower The smooth shaft on the lower stabilizer bar must ALWAYS be minimum 100 mm into the joint piece Therefore only use the necessary number of spacers Standard length w...

Страница 87: ... tensioning To adjust the bolt for the adjustable top draw bar at the back of the upper stabilization the boom mower must be lowered onto the legs again Possibly only on the support rear legs Make the adjustment and then raise the machine again The two adjustable top draw bars and the stabilizer link at the bottom are tightened made as long as possible ...

Страница 88: ...the boom mower using the vehicle s lift arms to a suitable height Always remember to raise all 4 support legs on the boom mower as soon as the machine is raised from the ground to prevent these from bumping into things during driving and use Scorpion 5 830 boom mower raised on vehicle Support legs on Scorpion 5 830 boom mower ...

Страница 89: ... can move freely with both the vehicle and the boom mower s movements without getting pinched detached or otherwise damaging the machine or equipment The two connectors for the 12V supply must be screwed fitted onto a suitable bracket and minor adjustment work must be expected The location of this bracket must also be near the vehicle s 7 pin connector for connecting lights lamps Cable for connect...

Страница 90: ...e section Operator s workplace f page 92 The procedure and principles for mounting the control panel and joystick are the same for both Scorpion 5 830 Standard and Plus models 5 2 4 1 GENERAL PRINCIPLES FOR INSTALLATION OF CONTROL PANEL AND JOYSTICK 1 The cable for the control panel from the Scorpion 5 830 boom mower is fed into the vehicle cabin 2 A mounting kit is included with the boom mower fo...

Страница 91: ...k in the vehicle cabin depending on the individual vehicle However the general principles for installation and assembly should always be followed 3 For mounting of the control panel remove the end plate at the top of the control panel using the 4 small screws 4 On the back of the control panel insert 2x steel set screw M4x20 into the cutout Then screw the end plate firmly onto the control panel ag...

Страница 92: ...e from the control panel to the 2 connectors that are led into the cabin by cable from the boom mower In the picture below the user of the machine has constructed a custom steel bracket with holes for mounting where the control panel is mounted on to inside the cabin 7 With the control panel mounted and connected in the cabin the joystick can now be mounted in the cabin and connected to the contro...

Страница 93: ... is done before the bracket is clamped onto the joystick 10 Mounting bracket part 2 is then fastened to mounting bracket part 1 using 1x bolt M8x20 1x spacer Ø8 1x locking nut M8 This part of the bracket provides for adjusting the angle of the joystick during use The outermost bolt can be inserted loosely by hand as shown for later tightening 11 The joystick is now ready for mounting in the cabin ...

Страница 94: ...ion the operator has natural and easy access to operate the joystick when using the boom mower Additional mounting brackets may need to be engineered for the best possible placement in the vehicle cabin 13 With the joystick mounted in the cabin the cable from the control panel can be connected to the joystick Ensure here that the two cables connectors do not interfere with other functions in conne...

Страница 95: ...2 Drive the vehicle over to the side of the attachment tool so that from the driver s cab you have a good view of the boom mower and the attachment tool as well as the arm can reach the attachment tool without being in an outer position 3 Turn on the Scorpion 5 830 boom mower with on the control panel Green LED lights up 4 All transport locks on the boom mower must be moved into open horizontal po...

Страница 96: ...quick release coupling Male adapter at the end of the boom mower is added together with female adapter on the attachment tool and secured using 1x bolt nut and lynch pin The operator must ensure that the attachment tool is fully connected before it is lifted from the ground and before leaving the cabin of the vehicle For detailed instructions on mounting a specific attachment tool on the boom mowe...

Страница 97: ...for tool shift page 24 to remove any residual pressure in the hydraulic system before coupling Remember to close the shut off valve after mounting with the hydraulic quick release couplings as otherwise the machine will run with too low at the hydraulic flow and thereby poorer performance Always remember to lock the hydraulic quick release couplings by turning the release ring on them This is to a...

Страница 98: ...he boom mower If the operator assesses that the vehicle with boom mower and attachment tool is not stable all connections between vehicle and boom mower are to be reviewed once again according to section Mounting and connecting the machine i page 69 78 If there is a risk of the boom mower hitting the vehicle going forward either at the rear fender or rear wheel a larger bottom stop must be fitted ...

Страница 99: ...TTACHMENT TOOL ON BOOM MOWER Un mounting and disconnection of attachment tools on the Scorpion 5 830 boom mower takes place in reverse order of the section Mounting of attachment tools on boom mower page 85 88 The attachment tool can be placed on a transport pallet when un mounting and disconnecting The attachment tool can then be moved around more easily Attachment tools must always be removed be...

Страница 100: ...uctions on mounting connecting and disconnecting j page 68 89 Stability o page 90 91 Daily and routine inspections e page 112 113 5 3 3 STABILITY o When driving the Scorpion 5 830 boom mower the operator must always be aware that the machine s center of gravity shifts during work After assembly and connection for the first time it must always be ensured that the complete vehicle is stable enough t...

Страница 101: ... and the vehicle are not stable the vehicle must be stabilized Always follow the instruction manual for the vehicle in use 5 3 3 2 STABILITY CAN BE INCREASED BY Installing counterweights on the boom mower Counterweights 90 kg page 57 Top up water in the tires of the vehicle Check with the tire manufacturer and remember frost protection at temperatures close to or below freezing Track width of the ...

Страница 102: ...tart up of the machine with the customer when purchasing a machine 5 4 2 OPERATOR S WORKPLACE f The Scorpion 5 830 boom mower must always be mounted on a vehicle and is to be handled when operating from the vehicle Knowing and understanding the operation of both the vehicle and the boom mower in order to operate the machines safely is essential The boom mower must be operated so that the attachmen...

Страница 103: ... INSTRUCTION MANUAL FOR THE ATTACHMENT TOOL FOR THE MOST APPROPRIATE TRANSPORT POSITION When driving on public roads it is always the operator s responsibility to always comply with applicable traffic laws and regulations GreenTec cannot be held responsible for any violations of traffic laws and regulations while driving with boom mowers and or attachment tools The attachment tool must never cover...

Страница 104: ...n 5 830 Plus models with Rotor Flex double pivot system the AutoFlex function must always be deactivated before folding the boom mower into the transport position 2 When the boom mower with attachment tool is folded into the transport position press either Vertical adjustment 1 or Vertical position 2 on the control panel See section Logitec Safe control panel page 42 Vertical adjustment 1 or 2 ens...

Страница 105: ...witch on the Scorpion 5 830 boom mower using on the control panel Green LED lights up 2 Make sure that all 4x locking valves for the cylinders are in the open position 3 Start the PTO on the vehicle For PTO driven machines Always start with the attachment tool hovering above the ground and preferably in a place where there is room for extra movement to find the correct PTO shaft RPM 4 Use the joys...

Страница 106: ...vated See section Adjusting and setting the machine r page 105 106 The hydraulic float function should always be used with attachment tools that are used along the surface of the earth For this purpose a simple check of the hydraulic float function can easily be carried out See section Testing the hydraulic float function arm page 121 For attachment tools that are not to be used along the ground t...

Страница 107: ...s to sink slowly Red LED AHC activated The AHC function on the arm is now calibrated to work with the machine The attachment tool will now adapt and levitates over the surface of the earth which will put far less strain on the machinery and thus lower maintenance costs The AHC function can be easily switched on off during use using the button on the back of the joystick See section Adjusting and s...

Страница 108: ...rox halfway driven towards the vehicle the innermost inductive sensor is activated blocked With the sensor activated Sensor 1 the AHC function cannot be activated or used due to excessive working height SENSOR 2 De activated SENSOR 3 De activated SENSOR 1 Activated SENSOR 2 Activated SENSOR 3 De activated Safety sensors with arm in extended position Scorpion 5 830 boom mower SENSOR 1 De activated ...

Страница 109: ...ithin 30 At the same time the RotorFlex double pivot system is always kept vertical regardless of the placement or position of the arm The AutoFlex function automatic vertical positioning should always be activated when used on Scorpion 5 830 Plus models with Rotor Flex double pivot system See section RotorFlex double pivot system w AutoFlex page 37 AutoFlex Automatic vertical positioning page 43 ...

Страница 110: ...4 move so that the arm moves in a straight parallel line Cylinder 2 lifting cylinder is activated By activating the hybrid function Green light in LED non parallel movement of arm Scorpion 5 830 boom mower without parallel function activated Cylinder 3 controls the movement out in of the inner arm Cylinder 4 controls the movement of the outer arm raise lower while Cylinder 2 lift cylinder is deact...

Страница 111: ... using the right scroll button on the joystick rotate the arm and on Scorpion 5 830 Plus models with RotorFlex double pivot system the position of the attachment tool can also be adjusted using the functions of the joystick See section Adjusting and setting the machine r page 105 106 There is no collision protection in both directions in this position The impact cylinder is fully extended when the...

Страница 112: ...forwards and backwards in this position Only Scorpion Plus models with RotorFlex double pivot system 1100 arm on boom mower Driving with attachment tool in reverse Only possible with FR Flail Mower mounted Cut backwards and avoid reversing Possible working position for mowing in narrow ditches on the outside Here the motor and belt box on the FR Flail Mower will face upwards and away from the vehi...

Страница 113: ...ck system Safety sensor blocked activated With the arm of the boom mower fully or partially driven towards the vehicle another inductive sensor is activated blocked Sensor 2 With this sensor activated the hydraulic system runs with the lowest backpressure on the break back system The further inside the boom mower works the faster the double acting collision protection will reach the bottom stop of...

Страница 114: ...ual attachment tool and the conditions under which the work is done determine the speed at which it should be driven Always see the instruction manual for the in use GreenTec attachment tool at www greentec eu Scorpion 5 830 boom mower w RM 232 Rotaty Mulcher Scorpion 5 830 boom mower w LRS 2002 Quadsaw Scorpion 5 830 boom mower w FR 162 Flail Mower Scorpion 5 830 boom mower w HX 230 Cutterbar ...

Страница 115: ...ARALLEL FUNCTION Switch between paralleling function ON or non paralleling OFF of the arm using this function on the control panel The proportional functions of the joystick are shown in the figures to the right The function is activated using the Logitec Safe control panel page 39 HYDRAULIC FLOAT ATTACHMENT TOOL With this function activated ON the attachment tool will follow the contours of the g...

Страница 116: ... joystick is used to position the arm in the desired working position The arm of the Scorpion boom mower can be rotated to adapt a working range of up to 155 From 45 forward to 135 backward arm position TURN OF ARM FORWARD BACKWARD ROTATE ATTACHMENT TOOL These two buttons on the joystick are used to move the horizontal RotorFlex pivot joint in either direction on Scorpion 5 830 Plus models For Sco...

Страница 117: ... Always make sure to check the immediate area around the machine and the vehicle before starting and during operation of the work the machine has to perform The size of the area depends on which attachment tool is used Always handle the arm of the boom mower with care and caution and always follow the instructions described in the individual attachment tool s instruction manual a With the attachme...

Страница 118: ...vary from vehicle to vehicle 2 Then press on the control panel in the cabin Green LED turns off and the attachment tool stops 3 Allow the attachment tool to run until it stops completely then switch off the vehicle s PTO shaft Many attachment tools have heavy rotors and or blades Therefore these will often rotate for up to 30 seconds after the hydraulic supply is cut off Never go near any attachme...

Страница 119: ...ose parts on the machine the operator should do the following 1 Stop all operation IMMEDIATELY 2 Tilt the attachment tool around and lower to a low height so that the machine s elements can be inspected 3 Pull the handbrake switch OFF the vehicle take out the key and make sure that the machinery has come to a COMPLETE STOP 4 Attachment tool and or boom mower are inspected and checked If foreign bo...

Страница 120: ...with the procedures associated with it and are instructed in the associated dangers If doubts arise in connection with some of the procedures mentioned then contact an authorized specialist workshop or importer See www greentec eu Repair work that is not described in the instruction manual may only be carried out by authorized specialist workshops IGNORING ONE OR MORE OF THE SAFETY INSTRUCTIONS MA...

Страница 121: ...ys avoid skin contact inhalation etc Always use the correct protective equipment and use the safety data sheets for these ALWAYS dispose of oil and grease in a regulatory and environmentally sound manner 6 1 1 MOVING YOUR GREENTEC MACHINES GreenTec recommends storing and moving machines and attachment tools on their supplied support solutions or transport pallets EU standard if support solutions a...

Страница 122: ...ble 32 Checklist for daily inspections DAILY INSPECTION Daily inspection is always carried out after the first 3 5 operating hours All points MUST be reviewed Daily inspection is then carried out daily after each time the machine is used General overall impression of the machine Any damages and or errors must be corrected immediately Intact guards incl rubber flaps on attachment tools belt housing...

Страница 123: ...that general maintenance is minimized Section 6 11 page 124 125 Section 6 12 page 125 Carefully check the condition of hydraulic hoses Pay attention to that no hoses do not rub against edges flanges bolts and the like Sleeves on the hoses must be correctly fitted so that the hoses are always protected as best as possible Clean the entire machine of loose branches and dirt wash and lubricate the ma...

Страница 124: ...new one 3 Screw the top lid back on and tighten it with the torque indicated on the top of the lid 30 Nm 4 Replace the breather cap for the return filter with a new one 5 Additional O rings and seals included for complete replacement as needed The manometer measures the resistance in the return filter and indicates whether the return filter is clogged and should be changed The filter insert on the...

Страница 125: ...40 Nm 6 4 CHANGING HYDRAULIC AND GEARBOX OIL Instructions for changing hydraulic and gearbox oil are only for Scorpion 5 830 Standard and Plus models with a gearbox hydraulic pump and oil tank Always focus on cleanliness and collection of spills before changing hydraulic and or gearbox oil Have a tray waste container ready for the old hydraulic or gear oil Clean the entire area around the tank and...

Страница 126: ...l the gearbox contains See section Gearbox page 28 and or Specifications page 61 1 Unscrew the drain plug Socket head Size 8 from the gearbox and let the oil drain into the tray 2 The drain plug is magnetic examine it for possible metal shavings etc 3 Screw the drain plugback into the gearbox using an M22 wrench 4 The top plug for filling is unscrewed using a M22 wrench 5 New gear oil can now be f...

Страница 127: ...n as possible It is stated in the specifications how much and which hydraulic oil the boom mower contains See section Oil tank and return oil filter page 21 and or Specifications page 61 When changing the hydraulic oil on the Scorpion 5 830 boom mower it is also recommended to change all filters on the machine 1 Unscrew the bottom plug at the bottom of the oil tank and let the oil drain into the w...

Страница 128: ...om mower incl the attachment tool must be running at See section Specifications page 61 62 1 Connect the manometer at the outlet on the boom mower high pressure filter The manometer outlet is located on the high pressure filter as the machine s max incoming pressure is located here in the hydraulic system 2 Start up the boom mower and attachment tool under normal operating conditions and then oper...

Страница 129: ...emperature until the oil is above 40 C As long as an operator is sitting in the cab of the vehicle no one may be around the machine Crushing hazard Perform the following procedures 1 Start by checking the overpressure valve for the highest pressure When the attachment tool is mounted and the arm of the boom mower has been moved out as far as possible Carry out a push test with the boom mower in th...

Страница 130: ...e test 3 The attachment tool is physically pushed backwards using one or two people The arm of the boom mower is thereby set into oscillations and the collision protection is thereby affected To sufficiently influence the boom mower push the attachment tool 3 times in quick succession to achieve the correct ratio After 2 short swings push push as hard as you can on the 3rd swing o On the 3rd swing...

Страница 131: ...loat of arm is activated using the button on the control panel Green LED lights up Accumulator is now 100 depressurized 3 Hydraulic float of arm is de activated again using the button on the control panel Green LED turned off 4 Raise the arm of the boom mower at approx meter height using the joystick in the cabin 5 Hydraulic float of arm is activated once again using the button on the control pane...

Страница 132: ...320 bar Table 37 Tightening torques for hydraulic connections TIGHTENINGS TORQUES BOLTS NUTS ISO metric standard Bolt grades Nominal tightening torques for steel bolts Nm Regular Quality grade 8 8 Hardened steel Quality grade 10 9 Hardened steel Quality grade 12 9 M6 1 00 10 9 8 Nm 14 0 Nm 17 0 Nm M8 1 25 13 24 0 Nm 33 0 Nm 40 0 Nm M10 1 50 17 47 0 Nm 65 0 Nm 79 0 Nm M12 1 75 19 81 0 Nm 114 0 Nm 1...

Страница 133: ...laced immediately GreenTec s hydraulic systems work at a very high pressure From 250 bar up to 320 bar Therefore use only original hoses and spare parts for these A burst hose can be very dangerous When replacing hydraulic hoses avoid twisting hoses and fittings Use 2 spanners to loosen and tighten the hoses Avoid over tightening Correct tightening torques are stated in Table 37 page 122 If fittin...

Страница 134: ...ION OF THE MACHINE The moving parts of the Scorpion boom mower must be lubricated and there are grease nipples at all joints on the machine and at both ends of all cylinders on the machine All lubrication points at moving joints and cylinders on the Scorpion boom mower are clearly marked with the following mark The number on the dial indicates that lubrication must be done after every 8 hours of w...

Страница 135: ... after every 50 hours of work 6 12 CLEANING WASHING THE MACHINE Be careful when using high pressure water cleaners close to the paintwork Use steam cleaners with great care Avoid harsh cleaning agents to avoid discoloration or damage to the paint It is important to store the machine covered so that it is protected from rain and sunlight It must be placed on a flat surface or pallet Make sure that ...

Страница 136: ...attachment tool Always store the machine and attachment tools in clean condition Dirt attracts moisture and can thus result in increased rust formation Paint damage on the machinery must be repaired immediately 6 14 DISPOSAL OF MACHINE MACHINE PARTS To ensure the most environmentally sound disposal method the machine machine parts must be separated and the disassembled parts sorted into the follow...

Страница 137: ...arge steep working angle Reduce the working angle of the PTO shaft Incorrect length of PTO shaft Adjust the length as recommended by the manufacturer Lack of maintenance PTO shaft is maintained and lubricated as recommended by the manufacturer Oil tank overheating Too much oil flow too high PTO speed RPM Examine and verify PTO revolutions RPM Standard and Plus models Clogged radiator Cooler is cle...

Страница 138: ...Possibly retighten or repair of hoses and fittings Errors on the electrical system Incorrect insufficient power supply from vehicle Check for poor battery connection Check the fuse 8A in the power plug Electrical switches exposed to water moisture The machine and associated equipment must be stored under a roof or covered Defective wiring harness Check wiring fuses and switches Impurities in valve...

Страница 139: ...SCORPION 6 8 S PLUS 530 630 730 830 129 8 APPENDIX 8 1 HYDRAULIC DIAGRAMS 8 1 1 SCORPION 5 830 STANDARD IN PREPARATION Contact GreenTec s Aftersales Service department ...

Страница 140: ...SCORPION 6 8 S PLUS 530 630 730 830 130 8 1 2 SCORPION 5 830 PLUS IN PREPARATION Contact GreenTec s Aftersales Service department ...

Страница 141: ... 131 8 2 ELECTRICAL DIAGRAMS Electrical diagrams schematics of the machine s power supply can be found any time at the following link https greentec eu en extranet spareparts 301 or by contacting GreenTec s Aftersales Service department ...

Страница 142: ...___________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ________________________________________________...

Страница 143: ...___________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ________________________________________________...

Страница 144: ...SCORPION 6 8 S PLUS 530 630 730 830 134 ...

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