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Greenlee 854DX, Инструкция по эксплуатации

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INSTRUCTION MANUAL

854DX 

Electric Bender

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

52067681

© 2014 Greenlee Textron Inc.

5/14

Patents Pending

Содержание 854DX

Страница 1: ...tric Bender Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52067681 2014 Greenlee Textron Inc 5 14 Patents Pending ...

Страница 2: ...ic Bender is intended to bend 1 2 to 2 conduit and pipe This bender has the capa bility to accommodate the following types of conduit and pipe Electrical Metallic Tubing Intermediate Metallic Conduit Rigid Conduit Aluminum Rigid Schedule 40 Pipe Stainless Steel Rigid PVC Coated Rigid Conduit with optional accessory In addition the 02840 shoe group accessory is available for bending 1 2 to 2 40 MIL...

Страница 3: ... in a fire or explosion Failure to observe this warning will result in severe injury or death Electric shock hazard Inspect the power cord before use Repair or replace the cord if damaged Connect the power cord to a 120 volt 20 amp receptacle on a ground fault protected circuit only Refer to Grounding Instructions Do not modify the power cord or plug Disconnect the unit from power before servicing...

Страница 4: ...t in severe injury or death Reduce the risk of unintentional starting Make sure switch is in off position before plugging in Never leave tool running unattended Turn power off Do not leave tool until it comes to a complete stop Disconnect tools before servicing and when chang ing accessories such as shoes rollers and the like Accidental start up could result in serious injury Failure to observe th...

Страница 5: ...p kid proof with padlocks master switches or by removing starter keys Failure to observe these precautions may result in injury or property damage Inspect the bender before use Replace worn damaged or missing parts with Greenlee replace ment parts A damaged or improperly assem bled component could break and strike nearby personnel Maintain tools with care Keep tool clean for best and safest perfor...

Страница 6: ... Amp 120 Volt Plug and Receptacle Plug Receptacle Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conduc...

Страница 7: ...rs 15 Roller support retainer 16 Roller engagement handle 17 Lower pivot handle 18 Hoist lifting bar 19 Motor 20 Roller support 21 Squeeze adjuster 22 Rear wheels 23 Bending head pivot 24 Power cord with tie strap 25 Pendant 26 Brake caster 27 Motor debris guard 28 Gearbox 29 Absolute encoder 30 Squeeze roller release lever 31 Fuse holder Decals A Bending B Bend angle chart C Engage rollers D Fork...

Страница 8: ...onduit Programmable memory will stop bender at any pro grammed angle Digital display shows bend angle on pendant Removable patent pending pendant prevents unauthorized use of bender Pendant includes cord strain relief and strong rare earth magnets for holding on steel surfaces Bottom tray for storage area for pendant instruction manual etc Lifting bar provided for easy hoisting Fork tubes provided...

Страница 9: ...eight 5 Reverse steps 1 through 4 to return the bending head to its vertical position To transport the bender with a forklift Insert the forks into the fork tubes 12 and lift Adjust fork spacing to match fork tubes on bender Ensure front wheel brakes are engaged before insert ing forks into fork tubes Failure to observe this warning could result in severe injury or death To transport the bender wi...

Страница 10: ... Using this tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death Electric shock hazard Inspect the power cord before use Repair or replace the cord if damaged Connect the power cord to a 120 volt 20 amp receptacle on a ground fault protected circuit only Refer to Grounding Instructions Do not modify the power cord o...

Страница 11: ...supports When the roller supports are up and the hooks are close to or within the roller supports the pendant will blink UP twice When the pendant blinks UP the bender can often be moved in the opposite direction by pressing BEND or UNLOAD If the bender will not move in any direction and con tinues to blink UP then the roller supports must be fully retracted before the bender will move 3 Load the ...

Страница 12: ... from the hook and remove it from the shoe Programmed Bending If an angle is preset into memory the bender will auto matically stop at that angle Note Angle represents the angle of the shoe and does not include conduit springback The digital display chart shown in this manual and on the decal on the bender provides display readings for common bend angles 1 Select the angle by using the ANGLE SELEC...

Страница 13: ... 3 Remove the short hitch pin and 1 2 to 1 roller unit and lift the handle from the roller support tubes 4 Pull the ring of the lock pin in the shoe and while pulling the lock pin slide the shoe off the main spindle as shown below Pull ring Remove hitch pin 5 Install the PVC bending shoe onto the main spindle and align the drive studs in the shoe with the holes in the sprocket 6 Install the shoe r...

Страница 14: ...the bender must be placed in COATED PIPE mode This ensures that the bend angles displayed on the pendant will be accurate To enter COATED PIPE mode 1 Press and hold the CLEAR button on the pendant then in addition press and hold the ANGLE SELECT q button 2 Continue to hold both buttons until the text COATED PIPE scrolls across the pendant and the two decimal points on the pendant are on continuous...

Страница 15: ...lat surface Squeeze can be checked by loading EMT conduit and advancing the shoe until conduit starts to bend If support shafts touch plates or are more than 1 4 6 mm from plates unload conduit and adjust squeeze as described If shaft is touching increase squeeze If shaft is farther than 1 4 6 mm decrease squeeze 1 4 6 mm max gap between shaft and top of side plates To adjust the squeeze 1 Unplug ...

Страница 16: ...ess than 90 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe offset bend two opposite bends with the same degree of bend used to avoid an obstruction offset height the distance between the two legs of an offset bend measured perpendicular to the two legs also called amount of offset and depth ...

Страница 17: ...5 8 EMT 7 1 2 9 11 7 8 14 3 8 15 3 8 16 7 8 IMC 7 1 2 9 11 7 8 14 3 8 15 3 8 16 5 8 PVC COATED RIGID 7 1 2 9 11 14 3 8 15 3 8 16 5 8 MINIMUM STUB LENGTH DEDUCT PLUS 2 INCHES Figures are approximate Bend Angle Chart CONDUIT SIZE RIGID EMT IMC PVC COATED RIGID 15 30 45 60 90 15 30 45 60 90 15 30 45 60 90 15 30 45 60 90 1 2 16 31 46 62 92 16 32 47 63 94 20 35 51 66 97 17 32 47 63 93 3 4 16 31 46 62 9...

Страница 18: ...TION Offset Table Finished Angle OFFSET 15 30 45 Max Conduit Size Center to Center Max Conduit Size Center to Center Max Conduit Size Center to Center 2 1 1 4 7 3 4 4 2 15 7 16 1 7 15 16 6 2 23 3 16 2 11 15 16 8 2 30 15 16 2 15 15 16 1 11 5 16 10 2 38 5 8 2 19 15 16 2 14 1 8 12 2 46 3 8 2 23 15 16 2 16 15 16 14 2 54 1 16 2 27 15 16 2 19 13 16 16 2 61 13 16 2 31 15 16 2 22 5 8 18 2 69 9 16 2 35 15 ...

Страница 19: ...he center to center distance When working past an obstruction it is necessary to determine the location of the first bend The center to center distance is then used to determine the location of the second bend When working toward an obstruction it is necessary to determine the location of the second bend The center to center distance is then used to determine the location of the first bend Working...

Страница 20: ...e first bending mark 5 Bend the conduit L1 LENGTH Z LENGTH TO END OF SECOND BEND HEIGHT MARK 1 MARK 2 ANGLE THREE BEND SADDLE 1 Select the size and type of conduit Measure the height of the obstruction and the distance from the end of the conduit to the center LENGTH TO CENTER of the bend Determine the angle to be used 2 Find the table that corresponds to the size and type of conduit selected in S...

Страница 21: ...umn find the row labeled L2 Add L2 to the STRAIGHT SECTION Place the third bending mark this distance from the first bending mark 6 Make the final bending mark L1 inches from the third bending mark 7 Bend the conduit LENGTH Z MARK 1 MARK 2 MARK 3 L2 STRAIGHT SECTION HEIGHT STRAIGHT SECTION MARK 4 LENGTH L1 L1 ANGLE U BENDS 1 Select the size and type of conduit Determine the LENGTH and the HEIGHT 2...

Страница 22: ...74 Z 60 12 25 13 40 14 56 16 29 18 02 21 48 28 41 MINIMUM H 6 61 Y 90 4 71 7 71 10 71 16 71 28 71 L1 90 10 09 13 09 16 09 22 09 34 09 L2 90 17 07 20 07 23 07 29 07 41 07 Z 90 11 38 11 38 11 38 11 38 11 38 MINIMUM H 11 38 3 4 EMT Y 15 2 07 9 80 17 53 25 26 32 98 40 71 52 30 63 89 87 08 133 44 L1 15 7 72 15 45 23 17 30 90 38 63 46 36 57 95 69 54 92 72 139 08 L2 15 9 20 16 93 24 66 32 39 40 11 47 84 ...

Страница 23: ...4 40 79 L2 60 18 34 20 65 24 12 27 58 34 51 48 37 Z 60 18 17 19 32 21 05 22 78 26 25 33 18 MINIMUM H 10 73 Y 90 0 15 3 15 6 15 12 15 24 15 L1 90 14 90 20 90 32 90 L2 90 26 26 32 26 44 26 Z 90 18 51 18 51 18 51 MINIMUM H 18 51 1 1 4 EMT Y 15 6 43 14 15 21 88 29 61 37 34 48 93 60 52 83 70 130 06 L1 15 7 71 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 72 139 08 L2 15 9 95 17 67 25 40 33 13 40 86 48 5...

Страница 24: ...6 79 40 64 L2 60 21 95 25 42 28 88 35 81 49 67 Z 60 22 64 24 37 26 10 29 57 36 50 MINIMUM H 13 61 Y 90 2 75 8 75 20 75 L1 90 14 30 20 30 32 30 L2 90 27 84 33 84 45 84 Z 90 23 00 23 00 23 00 MINIMUM H 23 00 2 EMT Y 15 3 79 11 51 19 24 26 97 34 70 46 29 57 88 81 06 127 42 L1 15 7 71 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 71 139 08 L2 15 10 22 17 94 25 67 33 40 41 12 48 85 60 44 72 03 95 22 141...

Страница 25: ... 41 28 34 MINIMUM H 6 55 Y 90 71 2 71 4 71 7 71 10 71 16 70 28 70 L1 90 10 12 13 12 16 12 22 12 34 12 L2 90 17 00 20 00 23 00 29 00 41 00 Z 90 11 26 11 26 11 26 11 26 11 26 MINIMUM H 11 26 3 4 IMC Steel Rigid and Aluminum Rigid Y 15 1 86 9 58 17 31 25 04 32 77 40 49 52 08 63 68 86 86 133 22 L1 15 7 72 15 45 23 17 30 90 38 63 46 36 57 95 69 54 92 72 139 08 L2 15 9 19 16 91 24 64 32 37 40 09 47 82 5...

Страница 26: ...4 40 80 L2 60 18 27 20 58 24 04 27 51 34 44 48 29 Z 60 18 09 19 25 20 98 22 71 26 18 33 11 MINIMUM H 10 67 Y 90 0 13 3 13 6 13 12 13 24 13 L1 90 14 93 20 93 32 93 L2 90 26 17 32 17 44 17 Z 90 18 37 18 37 18 37 MINIMUM H 18 37 1 1 4 IMC Steel Rigid and Aluminum Rigid Y 15 6 00 13 72 21 45 29 18 36 90 48 50 60 09 83 27 129 63 L1 15 7 71 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 72 139 08 L2 15 9 ...

Страница 27: ...6 80 40 65 L2 60 21 87 25 34 28 80 35 73 49 58 Z 60 22 69 24 42 26 15 29 62 36 54 MINIMUM H 13 65 Y 90 2 61 8 61 20 61 L1 90 14 34 20 34 32 34 L2 90 27 74 33 74 45 74 Z 90 22 97 22 97 22 97 MINIMUM H 22 97 2 IMC Steel Rigid and Aluminum Rigid Y 15 3 46 11 18 18 91 26 64 34 36 45 96 57 55 80 73 127 09 L1 15 7 71 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 71 139 08 L2 15 10 14 17 87 25 60 33 32 41...

Страница 28: ... 41 28 34 MINIMUM H 6 55 Y 90 71 2 71 4 71 7 71 10 71 16 70 28 70 L1 90 10 12 13 12 16 12 22 12 34 12 L2 90 17 00 20 00 23 00 29 00 41 00 Z 90 11 26 11 26 11 26 11 26 11 26 MINIMUM H 11 26 3 4 40 Mil PVC Coated Rigid Y 15 1 86 9 58 17 31 25 04 32 77 40 49 52 08 63 68 86 86 133 22 L1 15 7 72 15 45 23 17 30 90 38 63 46 36 57 95 69 54 92 72 139 08 L2 15 9 19 16 91 24 64 32 37 40 09 47 82 59 41 71 00 ...

Страница 29: ...8 27 20 58 24 04 27 50 34 43 48 29 Z 60 17 22 18 37 20 11 21 84 25 30 32 23 MINIMUM H 9 91 Y 90 1 01 4 01 7 01 13 01 25 01 L1 90 14 93 20 93 32 93 L2 90 26 16 32 16 44 16 Z 90 17 49 17 49 17 49 MINIMUM H 17 49 1 1 4 40 Mil PVC Coated Rigid Y 15 7 15 14 87 22 60 30 33 38 06 49 65 61 24 84 42 130 78 L1 15 7 71 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 72 139 08 L2 15 10 07 17 80 25 53 33 25 40 98...

Страница 30: ... 26 80 40 66 L2 60 25 36 28 83 35 76 49 61 Z 60 23 92 25 65 29 12 36 04 MINIMUM H 13 21 Y 90 3 12 9 12 21 12 L1 90 20 33 32 33 L2 90 33 77 45 77 Z 90 22 50 22 50 MINIMUM H 22 50 2 40 Mil PVC Coated Rigid Y 15 4 15 11 87 19 60 27 33 35 06 46 65 58 24 81 42 127 78 L1 15 15 44 23 17 30 90 38 62 46 35 57 94 69 53 92 71 139 08 L2 15 17 80 25 62 33 35 41 08 48 80 60 40 71 99 95 17 141 53 Z 15 22 90 30 3...

Страница 31: ...only a Cooper Bussmann GBB 30 Very Fast Acting fuse 1 4 x 1 1 4 6 3 x 32 mm Zeroing the 854DX The shoe timing is set at the factory and should never need to be adjusted unless the encoder assembly is removed 1 Pivot the bending head to the vertical bending position 2 Press the BEND or UNLOAD button until the green IMC rigid hook is in the loading position or 5 as shown below Green Hook Lock Pin No...

Страница 32: ...12 o clock position with the round centering hub behind the sprocket This spoke at 3 o clock position Align this drive hole with centering hub 6 To reset and zero the bender first press and hold the CLEAR button on the pendant and then in addition press and hold the JOG button Continue to hold both buttons until the pendant displays which indicates the bender has been successfully reset and zeroed...

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