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3

Laboratory Exhaust Systems

®

General Information

To ensure a successful installation, the instructions in 
this manual should be read and adhered to. 

Failure to 

comply with proper installation procedures may void 
the warranty.

Unit and System Identification Tags

Each fan has a permanently affixed manufacturer’s 
engraved metal nameplate containing the model 
number and individual serial number.

The tag shown is 
an example of an 
identification nameplate 
on the fan. The 
information provides 
general details about the 
fan, as well as containing specific information unique 
to the unit. When contacting your local manufacturer’s 
representative with future needs or questions, please 
have the information on this label available. Tags are 
mounted in an area which is clearly visible, usually on 
the side of the fan housing.

Fan systems may arrive in component pieces due to 
shipping restrictions. Individual components of a system 
have matching identification tags which should be 
used to identify and assemble the complete system. 
Assembling systems with different identification tags 
can cause reductions in the fan(s) performance.

Prior to fully assembling and installing the Vektor-MH, 
Vektor-MD or Vektor-MS fans, inspect bypass air 
plenums and the fan assembly to make sure they are in 
working order.

REMOVING FROM STORAGE

As fans are removed from storage to be installed in their 
final location, they should be protected and maintained 
in a similar fashion, until the fan equipment goes into 
operation.

Prior to assembly and installation of the fan and system 
components, inspect the fan assembly to make sure it is 
in working order.

1.  Check all fasteners, set screws on the fan, wheel, 

bearings, drive, motor base and accessories for 
tightness.

2.  Rotate the fan wheel(s) by hand and assure no parts 

are rubbing. Access to the wheel is obtained through 
a bolted panel located on the side of the fan housing.

3.  Ensure proper wheel settings for radial gap and 

alignment (see page 16).

Pre-Installation Information

Before installation, it is important to be certain the 
mounting surface will bear the operating weight of 
the unit and have adequate structural stiffness to 
inhibit structural resonance in the roof and supporting 
structure. The supporting structural elements should 
be designed such that the first natural frequency is a 
minimum of 120% of the maximum operating speed of 
the fan and accounts for the inertia from the rotating fan 
rotor mass. Weak or undersized structural soundness 
may impact fan performance. For proper unit operation, 
it is also important that it be operated in a completely 
level position.

For further details on safety practices involving 
industrial and commercial fans, please refer to AMCA 
Publication 410.

Electrical Disconnects

All fan motors should have disconnects located in close 
visual proximity to turn off electrical service. Service 
disconnects shall be locked-out when maintenance is 
being performed.

Moving Parts

All moving parts must have guards to protect personnel. 
Refer to local codes for requirements as to the number, 
type and design. Fully secure fan wheel before 
performing any maintenance. The fan wheel may start 
“free wheeling” even if all electrical power has been 
disconnected. Before the initial start-up or any restart, 
check the following items to make sure that they are 
installed and secure.

•  Do not spin fan wheel faster than the maximum 

cataloged fan rpm. 

•  Adjustments to fan speed significantly affects motor 

load. If the fan RPM is changed, the motor current 
should be checked to make sure it is not exceeding 
the motor nameplate amps.

Guards (Motor Cover, Weatherhoods, 
Actuator Cover)

Do not operate fans without proper protective devices in 
place. Failure to do so may result in serious bodily injury 
and property damage. Check local codes to ensure 
compliance for all protective devices.

Plenum Access Doors

Before opening access doors, ensure the fan wheel has 
stopped moving and that the wheel has been secured 
from being able to rotate. Do not operate fan without 
access door in its fully closed position.

Air Pressure and Suction

In addition to the usual hazards associated with rotating 
machinery, fans also create a dangerous suction at the 
inlet. Special caution needs to be used when moving 
around a fan, whether it is in operation or not. Before 
start-up, make sure the inlet area is clear of personnel 
and loose objects.

Содержание Vektor-MH

Страница 1: ...d If the fan RPM is changed the motor current should be checked to make sure it is not exceeding the motor nameplate amps 5 Do not allow the power cable to kink or come in contact with oil grease hot surfaces or chemicals Replace cord immediately if damaged 6 Verify that the power source is compatible with the equipment 7 Never open access doors to a duct while the fan is running DANGER Always dis...

Страница 2: ...inuity of the surfaces Wipe clean thoroughly with Tectyl 506 Ashland Inc or the equivalent For hard to reach internal surfaces or for occasional use consider using Tectyl 511M Rust Preventive or WD 40 or the equivalent Receiving Vektor MH Vektor MD and Vektor MS fans are thoroughly inspected test run at the factory and shipped on a skid or packaged to minimize damage during shipment Warranty perio...

Страница 3: ...perating weight of the unit and have adequate structural stiffness to inhibit structural resonance in the roof and supporting structure The supporting structural elements should be designed such that the first natural frequency is a minimum of 120 of the maximum operating speed of the fan and accounts for the inertia from the rotating fan rotor mass Weak or undersized structural soundness may impac...

Страница 4: ...its share similar system components and assembly configuration Blower Housing High Plume Nozzle Bypass Air Plenum Roof Curb or Structural Support Bypass Damper Actuator Access Door Weatherhood with Birdscreen Isolation Damper Blower Housing Access Door Access Panel Bolted Gasketed all sides Isolation Damper Actuator Cover Motor Cover Access Weatherhood with Birdscreen Panel Lifting Points Isolation...

Страница 5: ...em components and assembly configuration Bypass Damper Actuator Access Door Weatherhood with Birdscreen Isolation Damper Blower Housing Access Door Access Panel Bolted Gasketed all sides Isolation Damper Actuator Cover Panel Lifting Points Blower Housing VGN Nozzle Bypass Air Plenum Roof Curb or Structural Support ...

Страница 6: ...inch 82 5 mm spacing minimum Minimum 6 inch 152 4 mm weld on each corner OR Install 5 16 inch 7 9375 mm 24 Dril Flex Self Drilling Tapping Screws 3 16 inch 4 7625 mm minimum thread engagement into A36 steel centered in flange 4 5 inch 114 3 mm spacing 5 8 inch 15 875 mm minimum edge distance ALL HARDWARE BY OTHERS Greenheck Roof Curb CONCRETE STRUCTURAL SUPPORT BY OTHERS SEE NOTE ABOVE Install 3 8 ...

Страница 7: ...e allowances for lower on site lifting capacities Plenum sections are joined using stainless steel fasteners These are removed to separate sections for lifting purposes Save hardware as these will be required to join the BAP sections together again If moving separate sections onto a roof curb or support structure each section should be joined to its mating section after moving into position and be...

Страница 8: ...L lifting points on each component must be utilized at the same time Fan to be kept level during lifting and installation CAUTION Fans should never be lifted by the shaft motor motor cover or accessories Vektor MD sizes 40 and greater Vektor MH and MS all sizes Vektor MD sizes 36 and smaller Securing the Bypass Air Plenum After bypass air plenum BAP has been lifted into position plenum should be s...

Страница 9: ...equire weatherhoods to be delivered separate from the BAP The weatherhood bolt hole pattern matches the side panel bolt pattern Use supplied hardware to secure the weatherhood to the BAP over the bypass air damper Nozzle Lifting and Installation for Vektor MH Using the nozzle lifting points place nozzle over blower discharge aligning support bracket holes with bolt holes in blower housing Attach n...

Страница 10: ...tched for fitting around roof curb and plenum cross support members Plenum Drainage Piping Trap Detail By Others There is a location for a pipe connection on each tubular fan housing and bypass air plenum Each drain may need to be connected to a drainage system to ensure proper disposal of any water or condensate that may occur Drain connections are 0 5 inch FNPT and 1 0 inch MNPT Installed piping ...

Страница 11: ...um section The entire isolation damper assembly can be slid out through the opening All Vektor M systems are available with HCD isolation dampers to be utilized for low to high pressures Vektor M sizes 15 33 offer an additional option the VCD dampers for lower pressure systems To remove the VCD damper the actuator must first be removed from the front plate The HCD damper can be pulled out without r...

Страница 12: ...lation damper refer to CAPS file selection Field Wiring Factory Wiring Three Phase with Variable Frequency Drives Layout LINE IN 208 230 460 575 volt three phase MOTOR DISCONNECT 208 230 460 575 volt Three phase VFD supplied and wired by others TRANSFORMER if required 208 230 460 575 volt single phase Transformers must be wired independent from VFD control 24 115 volt single phase isolation damper ...

Страница 13: ... Check operation of isolation and bypass dampers if supplied for freedom of movement 10 Check all electrical connections for proper attachment 11 Check housing and ductwork if accessible for obstructions and foreign material that may damage the fan wheel 12 Fill drainage piping trap WARNING Disconnect and secure to the OFF position all electrical power to the fan prior to inspection or servicing F...

Страница 14: ... to provide uniform drive loading Use a set of matched belts whenever possible Do not pry belts on or off the sheave Loosen belt tension until belts can be removed by simply lifting the belts off the sheaves After replacing belts ensure that slack in each belt is on the same side of the drive Belt dressing should never be used CAUTION When operating conditions of the fan are to be changed speed pr...

Страница 15: ...using assists proper motor cooling Never wash down motor with high pressure spray Greasing of motors is only intended when fittings are provided Motors supplied with grease fittings should be greased in accordance with the manufacturer s recommendations When motor temperature does not exceed 104ºF 40ºC the grease should be replaced after 2000 hours of running time Fans have extended grease lines to ...

Страница 16: ...ing damage and void the warranty 3 Align fan and motor sheaves with a straight edge or string and tighten 4 Place belts over sheaves Do not pry or force belts as this could result in damage to the cords in the belts 5 Adjust the tension until the belts appear snug Run the unit for a few minutes and allow the belts to set properly 6 With the fan off and disconnect locked out adjust the belt tension...

Страница 17: ...sen bottom bearing Caulk seal may need to be broken around perimeter of flange housing and bottom support plate Use emery cloth to clean shaft and remove any burrs 5 Install second set of shaft collars flush with top of bottom support plate 6 Remove shaft collars on top support plate and finish removing bottom bearing 7 Install new bottom bearing in reverse of this procedure Remember to re install to...

Страница 18: ...nd wrap round 4 2 Wind wrap flat 5 2 Frame bottom bar 6 2 Frame top bar 7 2 Frame weld 8 2 Blade weld 9 2 or 4 Actuator mount 10 4 Lifting point 11 2 or 4 Actuator cover 12 2 Blade seal right 13 6 Blade seal left 14 4 Flex backing 15 2 Vektor backing 16 2 or 4 Actuator 17 1 Electrical box 18 4 Bearing 19 4 Blade seal 20 2 Flex seal Quantity 2 for sizes 15 thru 24 Quantity 4 for sizes 27 thru 40 ...

Страница 19: ...temperature altitude Adjust set point used to control BAP damper modulation Resize ductwork Clean filters coils Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned o...

Страница 20: ...__________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date ___________________Time _____________ AM PM Notes ___________________________________________ __________________________________...

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