background image

6. Drill a 3/32" hole in the leading edge of the rudder at the

mark you made for the tailgear wire. Then, cut a groove for the
nylon tailgear bearing. Test fit the tailgear wire in the rudder.

7. Cut a slot in the aft edge of the fuse at the marks you

made for the tailgear bearing and the lower hinge. Without
using any glue, join the rudder to the fuse.

8. Trim the clear windshield along the embossed “cut

lines.” Then tape it in position on the front of the cabin.

9. With the wing installed, note the gap between the LE of

the wing and the windshield. Install shims made from 1/8"
balsa leftover from the die sheets to reduce the gap to
approximately 1/32" on each side.

1. Glue the die-cut 1/8" balsa former F-5A perpendicular

to the top of the aft deck.

Install the Dowel Stringers

31

Содержание T-Craft

Страница 1: ...hall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user accepts all resulting liabili...

Страница 2: ...REFLIGHT 45 Charge The Radio Batteries 45 Balance The Propeller 45 Find a Safe Place to Fly 46 Ground Check The Model 46 Range Check Your Radio 46 Engine Safety Precautions 46 AMA SAFETY CODE 46 Gener...

Страница 3: ...n We highly recommend the use of micro servos on the ailerons and standard servos on the rudder elevator and throttle 4 You must properly install all R C and other components so that the model operate...

Страница 4: ...5 Curved Tip canopy scissors HCAR0667 Top Flite Precision Magnetic Prop Balancer TOPQ5700 Slot Machine motorized hinge slotting tool GPMR4010 On our workbench we have three 11 Great Planes Easy Touch...

Страница 5: ...a flat surface Cover the plans with waxed paper or Great Planes Plan Protector to prevent glue from sticking to the plan 5 When instructed to test fit parts this means DO NOT USE GLUE until you are s...

Страница 6: ...6 DIE CUT PATTERNS...

Страница 7: ...3 16 x 3 8 balsa stick 7 From the leftover 1 8 x 3 16 balsa stick cut and glue the rudder ribs and cross brace to the frame 8 Remove the rudder from your building board Inspect all the glue joints and...

Страница 8: ...6 x 30 balsa stick cut and glue the elevator cross braces to the frame 9 Repeat steps 7 and 8 to build the second elevator half 10 Remove the elevators from your building board Inspect glue and sand a...

Страница 9: ...leading edge of the elevators You ll have to make several shallow passes to make the recess deep enough for the joiner wire 15 Temporarily join the elevators with the joiner wire The joiner wire will...

Страница 10: ...gin by carefully cutting a very shallow slit at the hinge location to accurately establish the hinge slot Make three or four more cuts going a little deeper each time As you cut slide the knife from s...

Страница 11: ...your progress matches the photos 1 Match the six 1 8 x 1 4 x 30 basswood main spars so any warps will counteract each other 2 Cut two of the main spars in half Draw a line 1 from one end of each of th...

Страница 12: ...16 plywood wing joiner 10 Pin and glue the die cut 3 32 balsa W 2 W 3 W 4 and W 6 ribs and the die cut 1 8 balsa W 5 rib onto the main spar perpendicular to the building board Note There is a W 3 and...

Страница 13: ...ign the dihedral gauge with the centerline of the wing Glue the forward spars in the top and bottom of ribs W 2 and W 3 with the root ends against the dihedral gauge Make sure that these forward spars...

Страница 14: ...g joiners and the two die cut 1 16 plywood outer wing joiners 2 Use epoxy to glue the two center wing joiners together aligning the centerlines and the edges 3 Assemble the die cut 1 8 plywood wing ti...

Страница 15: ...a paper towel dampened with rubbing alcohol Check that the tip crutch is in position the right wing panel is flat against your building board and the main spar is straight Use clamps to hold the join...

Страница 16: ...building board supported by the jig tabs on ribs W 6 and the center crutch at the center of the wing The F on the center crutch goes to the front 19 Locate the 1 4 x 2 1 4 hardwood wing dowel Round bo...

Страница 17: ...nd flush with the TE Use masking tape or clamps to hold it tight against the wing sheeting until the epoxy cures 28 Complete the partial die cutting of the aileron servo bay in rib W 5 29 Test fit the...

Страница 18: ...on the 1 x 12 side 3 Glue the aileron base on the aileron LE along the centerline and perpendicular to the face of the LE 4 From the 3 32 x 3 8 x 30 balsa sticks cut and glue aileron ribs to both side...

Страница 19: ...When satisfied with the fit glue the aileron horn base to the LE LE doubler and aileron rib 13 Draw a centerline on the LE of the aileron and the TE of the aileron bay Note The centerline is not cent...

Страница 20: ...rt flush with the wing tip and sand the top and bottom edges of the tip support to blend into the wing tip 5 From the 3 8 x 3 8 x 8 balsa stick cut and glue tip blocks to the top of the wing tip TE an...

Страница 21: ...the two fuse sides together and check that they match up all the way around If they are not identical pin them together and use a sanding bar to make them match 7 Lightly sand both sides of each fusel...

Страница 22: ...cut 1 8 plywood firewall spacers to the back of F 1B on the left side The spacers will set the right thrust in the firewall when the firewall is installed in the fuselage 15 After the epoxy has cured...

Страница 23: ...rmer in place 2 Use the die cut 1 8 plywood former gauge 4 to hold the die cut 1 8 plywood former F 4 at the proper angle to the fuse side while gluing the former in place 3 Lay the fuse on its left s...

Страница 24: ...ng board Then glue the aft end of the fuse together and former F 6 to the fuse sides Note A small misalignment here will throw the aft end out of line so double check before gluing 9 Test fit the die...

Страница 25: ...4 x 24 basswood stick cut and glue firewall reinforcements in the joint between the firewall and fuselage sides and the firewall and front deck 17 Temporarily install the die cut 1 8 plywood fuel tan...

Страница 26: ...mers and fuse sides The slots in the side of the fuse for the pushrod tube exit can be filled with Hobbico balsa filler or a 50 50 mixture of microballoons and epoxy 24 After the filler has cured use...

Страница 27: ...hole at each mark If you have access to a drill press it is the best tool for the job However if you are using a hand held electric drill try to keep the drill bit perpendicular to the rails 6 Install...

Страница 28: ...7 Trim and sand the forward edge of the top deck sheets flush with the front of the firewall and the aft edge to the instrument panel as shown Sand the fuse sides to blend into the top deck sheet 8 Te...

Страница 29: ...wing at the two punch marks on the wing bolt plate Two small 90 degree triangles will help you to align the drill perpendicular to the top surface of the wing Important Do not allow the wing to shift...

Страница 30: ...h the fit use 30 minute epoxy to glue the stab to the fuse Double check the stab alignment while the epoxy is curing 3 Set the fin in position on the stab The fin TE must line up with the aft edge of...

Страница 31: ...lower hinge Without using any glue join the rudder to the fuse 8 Trim the clear windshield along the embossed cut lines Then tape it in position on the front of the cabin 9 With the wing installed not...

Страница 32: ...of the stab and aligned with the fuse sides 4 From leftover 1 8 balsa fit and glue filler pieces between the dowel stringers and fin and the dowel stringers and aft deck base Apply balsa filler to any...

Страница 33: ...the landing gear rail with the landing gear straps and four 2 x 3 8 screws 1 Trim one matching set of wheel pant halves along the molded cut lines You can use a hobby knife to carefully score along th...

Страница 34: ...leftover ABS trim and glue strips to the inside of the wheel pant along the seams 6 To reinforce the wheel pant use epoxy to glue the fiberglass tape over the seam on the inside of the wheel pant 7 Us...

Страница 35: ...l pant to the landing gear with the nylon landing gear strap Refer to the fuse plan for a detailed view of the wheel pant assembly 13 Adjust and tighten the wheel collars on the landing gear so that t...

Страница 36: ...ories that may protrude from the cowl example fuel fill valve engine choke etc Tape the template to the fuselage side accurately indicating the position of the accessories 7 Measure the distance from...

Страница 37: ...ut a 3 16 x 1 2 x 30 balsa stick in half to make two wing struts 2 Taper and round the LE and TE of the wing struts to an airfoil shape as shown on the wing plan 3 Cut three CA hinge pieces 1 4 x 1 4...

Страница 38: ...fuse For storage the struts may be folded down onto the wing and held in place with rubber bands 1 Prepare the servos by installing the rubber grommets and brass eyelets into each servo 2 From the lef...

Страница 39: ...on the 1 4 x 1 4 servo rail Note If a 2 stroke engine is being installed the throttle pushrod will possibly need to be routed down the center of the fuse requiring the throttle servo to be mounted in...

Страница 40: ...f the firewall Hint Make a small 90 degree bend at the non threaded end of the pushrod to hold on to Carefully hold the white inner pushrod with a pliers while threading the pushrod into the inner pus...

Страница 41: ...ong the bottom edge of the fuse Remove all the balsa dust from the model with compressed air a tack cloth or a vacuum with a brush Many surface blemishes on a framed model are caused by bumps and bals...

Страница 42: ...paint is too thick to spray properly it can be thinned with a small amount of lacquer thinner Do not thin with more than 40 thinner In general about 10 thinner will adequately thin the paint for airbr...

Страница 43: ...epoxy to glue the tailwheel bearing in the aft end of the fuse After the epoxy has cured pack the tailwheel wire hole in the rudder with 6 minute epoxy Install the rudder with its hinges Repeat the gl...

Страница 44: ...ises to the control horns 2 Make a strain relief from a cut off servo arm and place it on the antenna where the antenna exits the fuse Route the receiver antenna out of the fuse Anchor the antenna to...

Страница 45: ...me of a club in your area We recommend that you join AMA and a local club so you can have a save place to fly and have insurance to cover you in case of a flying accident The AMA address and telephone...

Страница 46: ...closed room or garage Get help from an experienced pilot when learning to operate engines Use safety glasses when starting or running engines Do not run the engine in an area of loose gravel or sand t...

Страница 47: ...the Taylorcraft behaves in each Try to stay within a sensible and realistic scale like flight envelope If you feel as though you have your hands full keep this in mind pull back on the throttle stick...

Страница 48: ...2 View Use the 2 view or photocopy it and use the copy to design your trim scheme...

Отзывы: