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Grease Guardian GGX15/110VAC, Установка, эксплуатация и обслуживание

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1 

Automatic Grease  

Removal Unit 

INSTALLATION 

OPERATION 

MAINTENANCE   

EDITION: JAN 2019 
CONTROLLER PROGRAM: DX2 

GGX7S/230VAC, GGX7C/230VAC, 

GGX15/230VAC, GGX15C/230VAC,  

GGX25/230VAC, GGX35/230VAC 

 

GGX7C/110VAC, GGX15/110VAC, 

GGX15C/110VAC, GGX20/110VAC, 

GGX25/110VAC, GGX35/110VAC 

 

 

Содержание GGX15/110VAC

Страница 1: ... INSTALLATION OPERATION MAINTENANCE EDITION JAN 2019 CONTROLLER PROGRAM DX2 GGX7S 230VAC GGX7C 230VAC GGX15 230VAC GGX15C 230VAC GGX25 230VAC GGX35 230VAC GGX7C 110VAC GGX15 110VAC GGX15C 110VAC GGX20 110VAC GGX25 110VAC GGX35 110VAC ...

Страница 2: ...ical greaseguardian com USA Office Grease Guardian 127 Cliffside Drive Yonkers NY 10710 U S A Call 1800 550 3134 Office 914 375 0902 Cell 914 316 5671 E des greaseguardian com Malta Office FM Environmental Malta Ltd Water Technology House A15B Industrial Estate Marsa Malta Call 356 2122 6172 E fmmalta fmenvironmental com Useful Videos Link ...

Страница 3: ...echanical Installation 7 10 Electrical Installation 11 Starting Up Safe Operation 11 12 Controller Settings 13 16 Daily Maintenance 17 18 Quarterly Clean out 18 Troubleshooting 19 21 Parts Explosions 22 23 Wiring Diagram 230VAC 24 Wiring Diagram 110VAC 25 Warranty Terms 26 28 ...

Страница 4: ...l In addition rapidly escalating pumping and disposal costs which are associated with conventional grease traps or interceptors are also reduced or eliminated The recovered grease and oils are virtually water free so they can be collected by a local rendering company or recycler Grease Guardian X Series 2 3 4 5 6 1 2 3 5 6 Grease solids and wastewater from the kitchen enters the Grease Guardian So...

Страница 5: ...58 2 21 Skim Rate l hr 5 5 5 5 5 Strainer Basket vol kg 2 99 2 99 2 99 2 99 2 99 Grease Collector vol litres 7 7 7 7 7 Motor all models 25 Watt 230VAC 50Hz Heater X7 X15 600W 230VAC with Thermal cut out X25 X35 1000W 230VAC with Thermal cut out Time Control all models Logic Controller Backlit display Inputs 230 VAC Outputs 230 VAC Battery back up TOP VIEW SIDE VIEW INLET END STRAINER BASKET REMOVA...

Страница 6: ... 15 20 25 35 Skim Rate USG hr 1 3 1 3 1 3 1 3 1 3 Strainer Basket vol lbs 6 6 6 6 6 6 6 6 6 6 Grease Collector vol USG 1 85 1 85 1 85 1 85 1 85 Motor all models 25 Watt 110VAC 60Hz Heater all models 600W 110VAC with Thermal cut out Time Control all models Logic Controller Backlit display Inputs 110 VAC Outputs 110 VAC Battery back up TOP VIEW SIDE VIEW INLET END STRAINER BASKET REMOVAL CLEARANCE I...

Страница 7: ...ian into kitchen area Ventilation should be terminated at the building s stack vent If ventila tion is not provided at inlet the pump clean out frequency of the system may have to be increased to reduce potential waste odours 1 2 Plumbing Sequence Check all required clearances in reference to the Product Dimensions and Specification page in this manual EXAMPLE UNDER SINK REAR VIEW Lifting Handling...

Страница 8: ...ows issues the site outlet pipework must be connected as detailed below for all GGX systems pipe diameter must be minimally of 2 inch diametre 50mm pipe must be installed at a gravity fall of 1 10 minimally but preferably 1 40 pipe must contain no more than 2 x 90 degree pipe bends between Grease Guardian outlet and final waste point in floor Outlet vent pipe Required to a prevent sewer back odour...

Страница 9: ...easures Please check your local code before installing either the manual or automatic spray bar system FM Environmental Ltd will not be held liable for interventions made by local authorities where a spray bar system is installed Attaching the manual spray bar kit The valve and valve bracket are to be mounted on the left side of GGX unit Remove the blanking bolt from the side of GGX tank in order ...

Страница 10: ...o air bar item 8 The power cord plug must be plugged to a wall electrical outlet separate to the Grease Guardian supply Instructions for setting the blower timer are provided separately with the upgrade kit Mains Power Cord for Grease Guardian system Supplied with electrical plug attach ment The cord is supplied already routed to Grease Guardian controller through the rear of the machine The Greas...

Страница 11: ...next to the installation position by the installer suitable for the 3 pin cord plug or 2 pin Euro plug with earthing socket as pre fitted by FM Environmental The waterproof socket must have a minimum Ingress Protection rating of IPX5 to protect against possible water jets spillages and moisture which occur in and around this product s normal location 5 This product contains an immersed heater and ...

Страница 12: ...uces soup waste or any finer wastes or emulsions that pass into the main skimming chamber The internal solids strainer provides limited protection from solid food waste build up To help ensure the highest efficiency solid food waste can be further reduced by installing addi tional strainers upstream of Grease Guardian IMPORTANT SAFETY POINTS TO OBSERVE IN USE USER Operation of the unit must be per...

Страница 13: ... cycle Cycle Finished displays after cycle completes At the same time the maintenance reminder also flashes to remind the user to check the wiper blade strainer basket and oil container These messages cancel when the main lid is removed to do the mainte nance Also self cancels and resets after 10 minutes if lid is not removed continued overleaf LID OFF Screen 1 Home Additional Messages during gene...

Страница 14: ...e main tank The tank lid must be in place for the skimmer to operate Pressing again in the Home Screen for 10 seconds will de activate the same function The feature also self deactivates after 30 minutes of skimming to avoid over skimming Inactive today unit off tomorrow Skimming forced Hold in Home Screen 10 seconds Setting a Cycle Cycle Options daily Screen 2 A From Screen 1 B In Screen 2 one da...

Страница 15: ...s 10 total 3 skims B Setting a Cycle Choose a Skim Mode Screen 3 Setting a Cycle Heater Setting Screen 4 OK B The default setting inside screen 4 is Heater set to ON with a preheat of 30 minutes The Heater can be switched off completely by tog gling B When the heater is set to ON the full range for preheat is 5 60 minutes which is adjustable using the see intro page on adjusting timer values Setti...

Страница 16: ...een displays the installed date for the unit which is automatically logged when a mains power signal on site is present for more than 48 hrs Also in this screen the pump out interval reminder can be changed by using the sequence See Intro note on adjusting values Default is 3 months Also in this screen the user s daily checks reminder can be switched off for applications where it is not required T...

Страница 17: ...screw cap 1 4 turn clockwise back into its locked position Before removing the strainer shake off excess water by twisting it while it is still inside the tank Dispose the contents into a food waste bin Note Before replacing strainer rinse the basket mesh under a hot Tap Unclip oil container by lifting it up from the bracket notches and then move it away from side of tank Unscrew oil container cap...

Страница 18: ...reen displays the days remaining to the pump out due from 14 days due Failure to ensure timely pump out vacuum may impair performance and cause odor odour issues Pump outs ensure long term performance and comply with our warranty terms Pump outs must be carried out by a licenced catering waste collec tor After first disconnecting the Grease Guardian mains plug tasks should include the following Es...

Страница 19: ...eer and possible replacement Emulsified congealed or foam like surface waste not skimming out If the surface grease layer is foam like in appearance or grease is still not skimming out then it may contain high volumes of dairy waste such as mayonnaise or starchy waste from rice or pasta Ensure to reduce volumes of this waste entering the Grease Guardian Also restrict any use of aggressive detergen...

Страница 20: ...es downstream from the unit Ensure the unit is pumped out at least once quarterly every 3 months so that sludge does not obstruct the passageways within the main tank Do not remove the strainer basket when there is any sink flow entering the unit Ensure the Strainer is in the correct locked position after the daily maintenance is completed __________________________________________________________...

Страница 21: ...he unit and have affected the performance of the electrical components Waste that enters the machine from sinks or appliances other than pot sinks dish pe rinse sinks combi ovens wok cookers can adversely affect electrical performance or shorten normal operational lifespan For example the heater can trip out if it is immersed in waste other than fats oils or grease Or if the heater has not been ch...

Страница 22: ...l Panel Front Cover 12_Pushfit Connector Blocks 13_Motor Capacitor 14_ Strainer Cap Grip 15_Strainer Cap Plate 16_Strainer Cap 17_Solids Strainer 18_Main Tank Lid 19_Neoprene Lid seal 20_Roller Bearing Block 21_Thermal Cutout 22_Heating Element 23_Live Neutral Fuses x 2 24_Fuse holders x 2 25_Roller Coupling 2 part 26_Skimming Roller 27_Lid switch Magnet Parts Explosion X7 to X35 Basic Parts ...

Страница 23: ...23 Parts Explosion Wash Systems External Fittings ...

Страница 24: ...24 ...

Страница 25: ...25 ...

Страница 26: ...mental Ltd may repair or supply a replace ment part from its factory Any and all items which may be returned shall include the serial num ber of the unit from which the item was removed and a return goods authorization number issued by FM Environmental Ltd g This warranty is void if the product has been damaged by its customer prior to acceptance or as a result of unreasonable use neglect flooding...

Страница 27: ...ed with the delivery driver on reception and reported back to the original Dealer with unit serial number and photographic evidence within one week of goods received date In no event shall FM Environmental Ltd be liable for damaged goods either transported by companies other than those appointed by FM Environmental Ltd or for goods opened and repackaged by others which are then transported by ANY ...

Страница 28: ... emptying if not happening on a regular basis will allow for the accumulation of heavy deposits at the bottom of the tank and these will create corrosion problems The tank should be emptied cleaned from sludge and refilled with clean water every 3 months Water softeners and reverse osmosis system reject effluent if allowed to enter the tank will increase the salinity levels of the water and induce...

Страница 29: ...29 ...

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