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FC3100-60 Service Manual

P/N53802-031T Rev. A

- 3 -

4.2.9

Replacing the X Motor and X Motor Pulley ..……………………………….. 4-26

4.2.10

Replacing the Y Motor and Y Motor Pulley ..……………………………….. 4-28

4.2.11

Replacing the X Drive Pulley ……..…………………………………………. 4-30

4.2.12

Replacing the Y Drive Pulley ……..…………………………………………. 4-30

4.2.13

Replacing the Y Tension Pulley …..……….…………………………………. 4-31

4.2.14

Replacing the Y Flexible Printed-Circuit Cable ……………….…………….. 4-32

4.2.15

Replacing the Front and Rear Paper Size sensor ……..……………………… 4-35

4.2.16

Replacing the LCD Panel ..…………………………………………………… 4-36

4.2.17

Replacing the Control Panel Sheet ..…………………………………………. 4-37

4.2.18

Replacing the Main Board (PCB:PR216001) ……………………………….. 4-38

4.2.19

Replacing the Power Unit (PS089A) ………………………………………… 4-39

4.2.20

Replacing the ROM Chips ..……….…………………………………………. 4-40

4.2.21

Tightening the Drive Rollers …….…………………………………………… 4-41

4.3

Removing the Mechanisms ……..…………………………………………………… 4-42

4.3.1

Components Not to be Removed …..…………………………………………. 4-42

4.3.2

Replacing the Vacuum Fan ……………………………………………………. 4-42

4.4

The Film Stocker ……..……………………………………………………………… 4-43

4.4.1

Overview ………….………………………………………………………….. 4-43

4.4.2

Assembling the Accuload

Film Stocker ………………………………….. 4-43

4.4.3

Loading Sheet Film ………….……………………………………………….. 4-46

4.5

The Stand and Media Basket Option ………………………………………………… 4-49

4.5.1

Overview ………….………………………………………………………….. 4-49

4.5.2

Assembling the Stand ………………………………………………………… 4-49

4.5.3

Mounting the Plotter on the Stand …………………………………………….4-52

4.5.4

Assembling the Media Basket …………………………………………………4-54

4.6

The Pounce Tool Option …………………………………………………………….. 4-57

4.6.1

Replacing the Pouncing Pin ………………………………………………….. 4-57

4.6.2

Replacing the Mat ….…………………………………………………………. 4-59

5. ELECTRICAL ADJUSTMENTS

5.1

Location of the Main Board, Test Pins, Trimmers, DIP Switch, and ROM Chips ….. 5-1

5.2

Power Unit (PS089A) ……………………………………………………………….. 5-2

5.2.1

Checking Operation ………………………………………………………….. 5-2

5.2.2

The Protective Circuit ……………………………………………………….. 5-2

5.3

Switching the Power Unit’s Supply Voltage ……………………………………….. 5-3

5.4

Setting the DIP Switches …………………….………………………………………. 5-4

5.5

Clearing the Non-Volatile RAM ..…………………………………………………… 5-5

5.6

Default Trimmer Setting …………………………………………………………….. 5-6

5.7

Adjusting the Motor Offset ……..…………………………………………………… 5-7

5.8

Adjusting the Pen Offset …………………………………………………………….. 5-8

5.9

Adjusting the Pen Servo .…………………….………………………………………. 5-9

5.10

Adjusting the Pen Force .…………………………………………………………….. 5-11

5.11

Overall Adjusting ……………………………………………………………………..5-12

5.12

Adjusting the Distance Accuracy .…………………………………………………… 5-14

5.13

Factory Preset Settings ………………………………………………………………..5-16

5.14

Testing the Sensors ………………………….……………………………………….. 5-18

5.15

Testing the Control Panel Keys ……………………………………………………… 5-19

5.16

Printing the Test Patterns ……….…………………………………………………… 5-20

5.17

Test Modes for Production Inspection ……………………………………………….. 5-22

5.18

Interpreting the Mechanical Check Pattern …………………………………………..5-24

5.19

Setting the DIP Switch from the LCD ……….………………………………………. 5-27

Содержание CUTTING PRO FC3100-60

Страница 1: ...FC3100 60 Service Manual P N53802 031T Rev A 1 1 1 CUTTING PRO FC3100 60 SERVICE MANUAL The specifications etc in this manual are subject to change without notice asd asd Irvine California U S A...

Страница 2: ...terface 2 18 3 USING CUTTER PENS AND SETTING CUTTING CONDITIONS 3 1 Types of Cutter Blades and Their Features 3 1 3 2 Cutter Pen Nomenclature 3 2 3 3 Replacing the Cutter Blade 3 3 3 4 Adjusting the B...

Страница 3: ...nd Media Basket Option 4 49 4 5 1 Overview 4 49 4 5 2 Assembling the Stand 4 49 4 5 3 Mounting the Plotter on the Stand 4 52 4 5 4 Assembling the Media Basket 4 54 4 6 The Pounce Tool Option 4 57 4 6...

Страница 4: ...ction 8 5 8 4 Push Roller Arm and Y Rail Section 8 7 8 5 Pen Block and Y Slider Section 8 9 8 6 Chassis Section 8 12 8 7 Film Stocker Section 8 14 8 8 Carton Box and Accessory 8 16 8 9 User s Manual O...

Страница 5: ...itioning systems Avoid locations that are extremely dusty or humid Prior to cutting ensure that no obstacles are placed in the vicinity of the pen carriage or loaded medium Impeded movement of the pen...

Страница 6: ...rd Inadequate grounding may result in severe damage to your plotter or computer and constitute misuse of the plotter Lubrication of the mechanisms will result in plotter malfunctions so avoid doing so...

Страница 7: ...e of stubborn stains use a cloth that has been moistened in alcohol or in a neutral detergent diluted with water The correct functioning of the paper size sensors is obstructed by the adhesion of dust...

Страница 8: ...otter pens water and oil based fiber tip water based ball point ceramic refillable ink and disposable ink pens Pouncing pen 1 2 mm diameter pin Compatible film Mono vinyl chloride film fluorescent fil...

Страница 9: ...e Manual P N53802 031T Rev A 1 5 1 3 2 Options Item Model no Contents Stand ST1001 With basket Pouncing tool set PPA31 TP12 Pouncing plunger 1 Pouncing pin 1 Pouncing mats 5 1 4 External Dimensions FC...

Страница 10: ...FC3100 60 Service Manual P N53802 031T Rev A 1 6 FC3100 60 with Stand Option Unit mm...

Страница 11: ...ys are used to move the pen carriage when setting a function that requires the specification of a coordinate position The and keys are used to raise or lower the displayed numeric setting of a functio...

Страница 12: ...GIN keys COPY Key Used to repeat the cutting operation defined by the data in the plotter s receive buffer CONDITION Key Used to set the four groups of cutting conditions retained in the plotter s int...

Страница 13: ...etting the Page Length _ 3 FUNCTION ___ 1 ROTATE Rotating the Coordinate Axes _ 2 THICK __ 1 ON Cutting Thick Sheets _ 3 OFF Cutting Thick Sheets _ 2 OVERCUT _ 3 MIRROR Cutting a Reversed Image _ 4 SC...

Страница 14: ...ll be based on that dummy data If the cutting plotting results are not what you expect but the received data and the transmitted program are identical check the program at the computer once more also...

Страница 15: ...NTER Press the ENTER key If DUMP mode has been selected CHAR DUMP MODE appears on the display to indicate that the plotter has entered DUMP mode Transmit the data from the computer As the data is rece...

Страница 16: ...cles out of the vicinity of the cutting mat and paper Procedure Replace the cutter pen at the pen carriage s pen holder with a platter pen and load paper in the plotter PAUSE Press the PAUSE key to se...

Страница 17: ...of the vicinity of the cutting mat and paper Procedure Replace the cutter pen at the pen carriage s pen holder with a plotter pen and load paper in the plotter PAUSE Press the PAUSE key to select PAUS...

Страница 18: ...FC3100 60 Service Manual P N53802 031T Rev A 2 8 Sample printout by the CONDITION function...

Страница 19: ...is selected this function selects the plotter s response to an OI request sent from the computer When 7550 is selected the plotter s response is 7550 When 7586 is selected the plotter s response is 75...

Страница 20: ...n loaded a second time after the plotter has been turned on the plotter will assume that the medium has been reloaded and will then display the menu for setting the CONTINUE mode If it has been set to...

Страница 21: ...change the setting of the displayed menu press the 2 or 4 key To register the selected setting and proceed to the next menu press the ENTER key To proceed to the next menu without changing the settin...

Страница 22: ...t all Be sure to set the plotter s interface conditions to match those of your computer and the target software application Note For the specifications of your plotter s serial interface see Section 2...

Страница 23: ..._________________________________________ To set the number of bits per character press the 2 key Next press the or key to select 7 or 8 bits 7 8 _________ To set the parity mode press the 3 key Next...

Страница 24: ...e NEXT key again 1 Press the 1 key to select INTERFACE 4 Press the 4 key to select COMMAND The sub menu below appears so select the desire command mode To select GP GL command mode press the 2 key to...

Страница 25: ...lts will not be the same size that you specified Procedure PAUSE Press the PAUSE key to select PAUSE mode NEXT Press the NEXT key NEXT Press the NEXT key again 1 Press the 1 key to select INTERFACE 1...

Страница 26: ...nals to begin a cutting or plotting operation When the specified operation is completed the plotter awaits the input of subsequent DATA signals Caution The interface cable should be no longer than two...

Страница 27: ...signment of the Centronics compatible parallel interface connector is described below Pin No Signal Name Pin No Signal Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 STROBE DB 0 DB 1 DB 2 DB 3 DB 4...

Страница 28: ...ation Asynchronous start stop Transfer rate 300 600 1200 2400 4800 9600 bits s Stop bit 2 stop bits Parity Even odd none Character length 7 or 8 bits Electrical Characteristics RD SD Negative logic RS...

Страница 29: ...ade offset 0 75 PHP32 CB15 For cutting film which is too thick for the CBO9UA blade to handle Suitable for cutting film from 0 25 mm to 0 5 mm thick CB15U K30 super steel Diameter 1 5 mm Blade offset...

Страница 30: ...r blades of 0 9 mm diameter The CB09UA super steel blade is shown in the figure above Structure of the PHP32 CB15 Cutter Pen for super steel cutter blades of 1 5 mm diameter The CB15U super steel blad...

Страница 31: ...et values PHP32 CB09 Blue CB09UA Super steel 18 2 PHP32 CB15 Red CB15U CB15U K30 Super steel Super steel 28 2 28 2 PHP31 CB15 Red CB15 10C CB15 05S Ceramic Sapphire 18 2 9 2 Replacing the Blade The pr...

Страница 32: ...turn the blade length adjustment knob in the clockwise direction until the blade tip is visible 6 Using your finger check that the cutter blade rotates smoothly inside the cutter pen be careful not to...

Страница 33: ...rve the scale on the plunger cap to determine how far to move the blade When the knob is turned the distance of one scale unit the blade moves 0 1 mm When it is given one full turn the blade moves 0 5...

Страница 34: ...er blade is sharp When handling the cutter pen be careful to avoid injuring yourself 1 Loosen the screw securing the pen holder While pressing the pen holder upward push the cutter pen all the way int...

Страница 35: ...A 10 to 14 over 30 3 to 4 Indoor film 0 08 to 0 1 CB09UA 14 to 17 over 30 3 to 4 Transparent film translucent film 0 08 to 0 1 CB09UA 14 to 20 over 30 3 to 4 Reflective film 0 08 to 0 1 CB09UA 14 to 2...

Страница 36: ...1T Rev A 3 8 The table below lists sample CUTTER OFFSET settings in case the blade type is set to OTHER Actual blade type CUTTER OFFSET value CB09UA 17 CB15 10U 18 CB15U 28 CB15U SP 28 CB15U K30 28 CB...

Страница 37: ...SMS 4 1 Removing the Outer Casing 4 1 1 Removing the Left and Right Side Covers 1 Remove the left and right side covers as shown in Figs 4 1 and 4 2 Four M4 x L6 bind head screws black each Fig 4 1 Fi...

Страница 38: ...e front and rear guides as shown in Figs 4 3 and 4 4 Three M3 x L6 pan head with flat washer screws black each Fig 4 3 Fig 4 4 2 As shown in Figs 4 5 and 4 6 push the guide inward and upward to releas...

Страница 39: ...ol panel sheet One M3 x L8 pan head thread forming screw and flat washer 4 As shown in Fig 4 8 remove the top cover while being careful to avoid damaging the FPC cable and the other cable Four M3 x L6...

Страница 40: ...ght side cover see Subsection 4 1 1 2 Remove the top cover see Subsection 4 1 3 3 As shown in Fig 4 10 remove the control panel base while making sure to avoid damaging the FPC cable and other cables...

Страница 41: ...As shown in Fig 4 11 remove the relay board Three M3 x L6 pan head with flat washer screws Fig 4 11 4 To mount the relay board reverse the above procedure Run the control panel key test see Section 5...

Страница 42: ...hown in Fig 4 14 disconnect the pen block FPC cable from the PR216013 pen board s J32 connector Fig 4 14 6 Remove the pen board as shown in Fig 4 15 Two M3 x L6 pan head with flat washer screws Fig 4...

Страница 43: ...emove the left and right side covers see Subsection 4 1 1 2 Remove the top cover see Subsection 4 1 3 3 As shown in Fig 4 16 loosen the spring adjustment plate Tow M4 x L8 bind head screws Fig 4 16 4...

Страница 44: ...7 Remove the Y slider belt as shown in Fig 4 19 Be careful not to drop the Y tension pulley as it may become damaged Fig 4 19 8 To attach the Y slider belt reverse the preceding procedure Before secur...

Страница 45: ...ightening torque of 8 kg cm This is to prevent malfunction of the circuit boards at low temperatures and to ensure electrical contact between the Y slider and the Y slider belt When mounting belt stay...

Страница 46: ...4 23 slide the Y slider against the right side plate Fig 4 23 3 As shown in Fig 4 24 pass a Y belt tension jig part no 462500006 or a non shrinking cord below the center of the Y slider belt Fig 4 24...

Страница 47: ...or a long time the possible range of adjustment becomes smaller 5 Check the belt tension as shown in Fig 4 27 Using a 1 kgf push pull gauge check that the belt s center is displaced by 20 mm at a pull...

Страница 48: ...1 1 2 Remove the top cover see Subsection 4 1 3 3 Remove the PR216012 relay board see Subsection 4 2 2 4 Remove the Y slider belt see Subsection 4 2 3 5 Remove the Y motor as shown in Fig 4 28 Four M3...

Страница 49: ...e tension of the Y motor Four M3 x L8 pan head with flat washer screws Fig 4 30 3 As shown in Fig 4 31 push down on the Y motor using a 5 kgf push pull gauge Push force 1 8 0 2 kgf Fig 4 31 4 While co...

Страница 50: ...emove the left side cover see Subsection 4 1 1 2 As shown in Fig 4 32 loosen the tension of the X drive belt Four M3 x L8 pan head with flat washer screws Structurally the screwdriver contacts the cha...

Страница 51: ...g 4 34 push downward on the X motor pulley using a 5 kgf push pull gauge Push force 2 0 0 1 kgf Note that structurally the motor can only be pushed downward at an angle Fig 4 34 3 While continuing dow...

Страница 52: ...3 2 As shown in Figs 4 35 and 4 36 disconnect the Y FPC cable and pen block FPC cable from the PR216013 pen board Take care not to damage the cables Fig 4 35 Fig 4 36 3 Remove the pen board see Subse...

Страница 53: ...y be stuck to the Y slider by adhesive used to secure the screws Fig 4 38 6 As shown in Fig 4 39 secure the BB mounting plate Apply pressure to the three rollers at the rear of the Y slider Two M3 x L...

Страница 54: ...and downward the black arrows When you move your left hand downward move your right hand upward the white arrows While applying pressure to the Y slider as shown in Fig 4 41 check that there is no pla...

Страница 55: ...remove the two E clips Be sure not to lose them Fig 4 43 2 Remove the push roller pin as shown in Fig 4 44 Press the push roller arm using your fingers Use an L shaped hex wrench or its equivalent Fi...

Страница 56: ...part no 462500002 Ensure that the push roller is above the grit roller Fig 4 45 3 As shown in Fig 4 46 push downward on the push roller arm using a 5 kgf push pull gauge Structurally pressure cannot...

Страница 57: ...lower the push force Turn the upper nut so that it rises then secure the lower nut accordingly Fig 4 48 One push roller arm assembly is equipped with two springs so ensure that both of their upper nu...

Страница 58: ...M2 x L8 bind head screws Fig 4 50 3 Remove the FPC cable guide as shown in Fig 5 51 Two M2 x L4 bind head screws The screw may become stuck to the MC coil Be careful not to scratch the slide shaft Fig...

Страница 59: ...ten tip Visually check that the pen block s bottom surface is parallel to the cutting mat s surface Fig 4 53 When securing the pen block avoid scratching the slide shaft with the screwdriver or other...

Страница 60: ...the offset pin as shown in Fig 4 56 One M2 x L6 set screw Fig 4 56 3 Turn the offset pin toward the right and then check the pressure at the point where it lightly stops Fig 4 57 4 Check the slide arm...

Страница 61: ...eck results are satisfactory attach the pen block cover If the MC Coil does not move smoothly 1 If the MC coil does not move smoothly appears to stick or to be contacting its casing one or more of the...

Страница 62: ...e belt Structurally the screwdriver contacts the chassis and synchro belt Be careful not to damage the X motor pulley Four M3 x L8 pan head with flat washer screws Fig 4 60 4 Remove the X motor 5 To m...

Страница 63: ...section 4 2 5 3 Remove the X motor pulley as shown in Fig 4 62 Be sure not to lose the set screws Note that the motor pulley may be hard to remove Two M3 x L3 set screws Fig 4 62 4 To attach the X mot...

Страница 64: ...4 2 Remove the Y motor as shown in Fig 4 64 Be careful not to damage the Y motor pulley Four M3 x L8 pan head with flat washer screws Fig 4 64 3 To mount the Y motor reverse the above procedure with...

Страница 65: ...n head with flat washer screws Fig 4 66 3 Remove both the Y drive belt and Y drive pulley 4 Remove the Y motor pulley Be sure not to lose the set screws Note that the motor pulley may be hard to remov...

Страница 66: ...ard to remove Two M3 x L5 set screws Fig 4 68 3 To mount the X drive pulley reverse the above procedure with special attention to the following point As shown in Fig 4 69 mount the X drive pulley so t...

Страница 67: ...Tension Pulley 1 Remove the Y slider belt see Subsection 4 2 3 2 Remove the Y tension pulley Be careful that the Y tension pulley does not fall off when the Y slider belt is removed as shown in Fig 4...

Страница 68: ...ver see Subsection 4 1 1 2 Remove the top cover see Subsection 4 1 3 3 Remove the FPC cable bracket Two M3 x L6 bind head screws 4 As shown in Fig 4 71 disconnect the Y FPC cable from the PR216013 pen...

Страница 69: ...d it according to the dimensions shown in Fig 4 73 Fig 4 73 2 Attach double sided tape to the FPC cable bracket as shown in Fig 4 74 Fig 4 74 3 Attach the Y FPC cable to the FPC cable bracket as shown...

Страница 70: ...nts for securing the Y FPC cable Tape dimensions 10 mm by 20 mm each Fig 4 78 7 As shown in Fig 4 79 slide the Y slider against the left mechanical stopper and then secure the Y FPC cable at the posit...

Страница 71: ...e plotter load a single sheet of paper and then select the SHEET paper mode F3 key to detect the paper size 6 If the sensors malfunction during the preceding Step 5 b the sensors are possibly incorrec...

Страница 72: ...g 4 83 2 Remove the LCD panel as shown in Fig 4 84 Four snap in rivets 0 122 dia black and four flat washer M3 paper The rivets can easily be removed using tweezers Fig 4 84 Be careful not to damage t...

Страница 73: ...the control panel sheet as shown in Fig 4 86 Fig 4 86 3 Use alcohol to remove any adhesive remaining on the control panel base 4 To attach the control panel sheet reverse the above procedure Position...

Страница 74: ...ched to the main board s connectors 3 As shown in Fig 4 88 remove the screws from the interface connectors Two standoffs and two M2 6 x 10 pan head screws Fig 4 88 4 Remove the main board as shown in...

Страница 75: ...own in Fig 4 91 which are attached to the power unit s bottom surface Four M3 x L6 pan head with flat washer screws Fig 4 90 Fig 4 91 4 Carefully slide out the power unit disconnect the leads secured...

Страница 76: ...ful not to damage the circuit board Fig 4 93 4 When mounting the ROM chips pay attention to the following points Never touch the pins of the ROM chips Check the position orientation model name specifi...

Страница 77: ...ng the Drive Rollers Further tighten the drive rollers if film or other media is being fed at an angle due to loose set screws of the drive rollers As shown in Fig 4 95 use a 1 mm hex wrench to tighte...

Страница 78: ...tly replaced at the factory the perpendicularity and other specifications related to precision will be adversely affected 4 3 2 Replacing the Vacuum Fan 1 Remove the front and rear guides see Subsecti...

Страница 79: ...wer 1 Turn off the power supply to the cutting Plotter Remove the cutter pen from the pen holder Attach the Left Bracket Place the Film Stocker on a large flat surface 1 Temporarily attach the first 1...

Страница 80: ...op flanges of the film stocker brackets 2 Align the chassis mounting brackets on the bottom of the plotter with the flanges on the film stocker brackets 3 Slide the plotter forward Fig 4 100 Assembly...

Страница 81: ...4 101 Install the Film Stocker Rollers 1 Slide the second roll guide onto the Film Stocker Roller from the right side Temporarily secure it in place using the second M4 Thumb Screw 2 Place the first F...

Страница 82: ...rews 5 Tighten the Right Rear screws 6 Tighten the Left Rear screws 7 Tighten the Right Side Plate screws 8 Tighten the Left Side Plate screws Fig 4 103 4 4 3 Loading Sheet Film Loading the Film 1 Low...

Страница 83: ...in the appropriate range Fig 4 106 2 Be sure to position the push rollers so they are not located right at the edges of the film or grit rollers Note If necessary slowly move the pen carriage out of t...

Страница 84: ...ce Fig 4 107 Turning On the Power 1 Turn on the plotter by pressing the I side of the power switch Fig 4 108 2 Select the menu sequence required for your operation 3 Plotter initializes and the film l...

Страница 85: ...handling problems caused by debris adhering to media 4 5 2 Assembling the Stand Assembly Area Assemble the Stand on a secure flat surface Assembling the Stand 1 Install the Bottom Connecting Tube to...

Страница 86: ...upport Fig 4 111 4 Invert Assembly 5 Invert the Right Side Base and attach to the Right Side Vertical Support using 3 M6 x 8mm screws and the Hex Key Repeat the process to attach the Left Side Vertica...

Страница 87: ...per Left screws 6 Tighten the 3 Upper Right screws Fig 4 113 8 Install the 4 End Caps 9 Return the Stand Assembly to it s upright position Note The Front has a shorter base The Front must have locking...

Страница 88: ...ons below 1 Remove the Roller Bars from the media bracket 2 Remove the screws holding the Film Stocker Bracket to the plotter and slide the plotter off the bracket Fig 4 116 3 If there is Media Bracke...

Страница 89: ...r Bracket Install the Accuload TM Film Stocker Bracket on the Stand Assembly 1 Lock the casters on the stand The front of the machine has the locking casters Push down to lock 2 Make sure the front of...

Страница 90: ...s to the Media Bracket Fig 4 122 4 5 4 Assembling the Media Basket Assembling the Media Basket 1 Place the Left Side Basket on it s side with the five wire ends facing right Fig 4 123 2 Slide one Bask...

Страница 91: ...asket Tubes 6 Repeat the same process for the second Media Basket Fig 4 126 Mounting the Media Basket 1 Install one Rubber Bumper on the Left and Right Front Standoffs Locate the Standoffs at the fron...

Страница 92: ...FC3100 60 Service Manual P N53802 031T Rev A 4 56 3 Install the Rear Media Basket as shown Fig 4 129...

Страница 93: ...the Pounce Tool The pin of the cartridge is very sharp Do not extend further than the safety cap Fig 4 130 Disassembling the Pouncing Pin 1 Disassemble the cartridge on a clean uncluttered well lit w...

Страница 94: ...tainer securely with one hand and remove the old pin with the other hand Place the old pin in a safe container and throw it away Fig 4 134 3 Locate the new pin One side of the pin s shaft is flat Fig...

Страница 95: ...ter surface under the pouncing mat This will dull the pin and bend the pin shaft 4 6 2 Replacing the Mat Before using the pouncing tool you must remove the cutting mat and replace it with a pouncing m...

Страница 96: ...e beginning a pouncing operation Always reinstall cutting mat before beginning a cut operation Installing the Pouncing Mat 1 Remove the backing sheet from the underside of the pouncing mat 2 Move the...

Страница 97: ...FC3100 60 Service Manual P N53802 031T Rev A 5 1 5 ELECTRICAL ADJUSTMENTS 5 1 Location of the Main Board PCB No PR216001 Test Pins Trimmers DIP Switch and ROM Chips...

Страница 98: ...in GND 5 pin GND 6 pin 5 V 7 pin 12 V 8 pin 32 V 9 pin 32 V 10 pin GND 3 If the measured voltage levels do not conform to the above tables the power unit is probably defective 5 2 2 The Protective Cir...

Страница 99: ...s Supply Voltage 1 Check that the plotter s POWER switch is off 2 Remove the rear guide see Subsection 4 1 2 3 Connect the power unit s cable to the required connector Voltage series Corresponding are...

Страница 100: ...tment Selection of Centronics compatible interface mode Distance accuracy adjustment Perform this adjustment after clearing the nonvolatile RAM or after replacing the main board Sensor test After repl...

Страница 101: ...witch as shown below turn on the plotter Set only Bits 1 4 and 8 to OFF 2 The messages below consecutively appear on the LCD panel 10 seconds later 3 After the NOVRAM CLEAR END message is displayed re...

Страница 102: ...immers as indicated below VR1 Y OFFSET Trimmer for adjusting the Y motor offset VR2 X OFFSET Trimmer for adjusting the X motor offset VR3 P OFFSET Trimmer for adjusting the pen offset VR10 X GAIN Trim...

Страница 103: ...Pins 1 to 5 of the P100 connector Vertical axis 1 V division Horizontal axis 5 us division 3 Connect the probe of an oscilloscope to TP11 and connect either TP10 or TP15 to ground level The wave form...

Страница 104: ...Bit 8 to OFF 2 Connect the probe of an oscilloscope to TP13 Pin 3 of P100 and connect either TP10 or TP15 to ground level Vertical axis 1 V division Horizontal axis 2 us division 3 The wave form show...

Страница 105: ...holder is not in contact with the pen block cover 1 Set the SW1 DIP switch as shown below and then turn on the plotter Set Bits 4 5 and 6 to OFF 2 After the ROM and RAM checks a menu for electrical a...

Страница 106: ...ow When the pen holder is lowered approx 5 V When the pen holder is raised approx 5 V If the voltage levels are not approx 5 V perform all of the following and then adjust the pen servo again Check th...

Страница 107: ...ts equivalent to measure the actual force of the displayed FORCE value If the measured value does not match use the or POSITION key to increase or lower the numeric value at the bottom left of the LCD...

Страница 108: ...the Special Functions to PROGRAM Set the programmable resolution to 0 100 mm 1 Connect the plotter to the computer via an RS 232C interface cable making sure that the cable is connected properly 2 Rev...

Страница 109: ...rm adjustment if necessary While observing exploded view 2 use VR1 X OFFSET or VR2 Y OFFSET to correct any deviation of the motor wave form s origin from the ideal line s origin 6 Repeat adjustment un...

Страница 110: ...direction If the above conditions are not observed an error will occur Set Bits 2 3 4 and 8 to OFF 2 After the ROM and RAM checks the following menu appears on the LCD panel 3 When the 3 SHEET key is...

Страница 111: ...rsor to the desired digit then use the 2 and 4 keys to input the numeric value 5 After inputting appropriate corrective values for both the X and Y distances press the ENTER key The messages below con...

Страница 112: ...justments 1 While holding down the control panel s POSITION key turn on the plotter 2 After the following messages appear on the LCD panel turn off the plotter Several moments later 3 After turning th...

Страница 113: ...FC3100 60 Service Manual P N53802 031T Rev A 5 17 CONDITION 4...

Страница 114: ...the paper size L X Front paper size sensor Same as the above L 3 If a sensor is not operating properly check its wiring its connector contact and the position of the sensor dog If everything checks o...

Страница 115: ...ng to each bit and check that its value properly changes to 1 or 0 Normal status 0 While the key is pressed 1 The PAUSE key can be checked by observing its lamp 4 If a panel key s corresponding bit do...

Страница 116: ...MANUAL 1 After turning on the plotter and selecting the paper mode consecutively press the NEXT key until the menu below appears 2 Press the 4 OPTION 2 key to display the menu below 3 Press the 4 TES...

Страница 117: ...SELF TEST Pattern to display the menu below 2 When the 2 CONDITION key is pressed the plotter s currently selected conditions are printed Printing the ISO Demo Pattern 1 Perform Steps 1 to 3 of the p...

Страница 118: ...e CONDITION 1 parameters as follows 2 After pressing the PAUSE key consecutively press the NEXT key until the menu below appears 3 Press the 4 OPTION2 key The menu below appears 4 Press the 4 TEST key...

Страница 119: ...tern 1 Perform Steps 1 to 5 above so that the menu below appears 2 Press the 3 KAMIZURE key to print the paper deviation check pattern Printing the Aging Pattern 1 Perform Steps 1 to 5 above so that t...

Страница 120: ...e 0 14 mm 2 Circular distortion a circle of 2 mm diameter Measure the inner diameter at eight points using a loupe 0 14 mm Maximum value minimum value Be sure to measure all eight points 3 Backlash pa...

Страница 121: ...ice Manual P N53802 031T Rev A 5 25 4 Pen skipping over the entire plot area Check that the pen does not skip at all 5 Pattern of a dotted line and a two dot dashed line Check that each line is not mi...

Страница 122: ...dial pattern Using a loupe measure the maximum difference between the widths of first time lines and second time lines Assuming that a is the line width b the maximum difference and Z is the error 0 1...

Страница 123: ...OSITION key Note This function cannot be used to set certain DIP switch functions 1 While concurrently holding down the and POSITION keys turn on the plotter 2 The message below appears 3 Press the EN...

Страница 124: ...k on 5 When the plotter is turned back on the pen position becomes the origin 0 0 and the menu below appears The paper selection menu disappears and the plot area menu appears instead L represents the...

Страница 125: ...press the NEXT key until the menu below appears 3 Press the 2 ON key so that the flashing cursor moves to the ON position then press the ENTER key 4 Turn the plotter off then back on again 5 After th...

Страница 126: ...fter displaying each MAINTENANCE menu press the 2 ON key so that the flashing cursor moves to the ON position then press the ENTER key 4 Turn the plotter off then back on again 5 After the RAM check t...

Страница 127: ...a spring 3 3 With the 1 5 mm cutter pen red blade adjustment knob the blade has fallen out Grease the blade and holder B 3 3 The blade skips and does not completely cut lines that should be solid The...

Страница 128: ...setting 3 4 4 5 The cutting results differ from the specified size The programmable resolution STEP SIZE has been set differently at the plotter and the software application Scaling has been specified...

Страница 129: ...tting SPEED or the PEN UP SPEED setting 4 5 5 10 The distance correction requires adjustment Adjust the distance correction 5 16 Film is loaded but the LOAD PAPER prompt appears Film that is nearly tr...

Страница 130: ...Assembly JPN Cover Top Cover Top JPN Plate Model Number FC3100 60 Cover Front Cover Rear Operator Panel Base Rivet Snap Dia 0 122 LCD Assembly Switch Sheet JPN Switch Sheet ENG Decal Model Number Labe...

Страница 131: ...FC3100 60 Service Manual P N53802 031T Rev A 8 2 Mainframe...

Страница 132: ...ion Bracket Belt Tension Base Tension Plate Bracket Spring Adjust Spring Y Belt Tension Bracket Motor Base Y Pulley Drive Motor Motor Drive UGJMEEA7MGR51 Belt Drive Motor 120TN15 10W Pulley Y Belt Dri...

Страница 133: ...FC3100 60 Service Manual P N53802 031T Rev A 8 4 Y Drive Section...

Страница 134: ...Stay Base Roller Drive X axis Shaft Drive X axis Cutting Mat with Base Bearing X Drive Shaft 688ZZ Rivet Snap Dia 0 161 Bearing Holder Cover Air Left Cover Air Right Cover Air Duct Collar X Drive Sha...

Страница 135: ...FC3100 60 Service Manual P N53802 031T Rev A 8 6 X Drive Section...

Страница 136: ...ch Roller Arm Shaft Pinch Roller Spacer 4 x 1 5 long Roller Pinch Media P Cam 2190 Plate LS Right Plate LS Left Shaft Rotary Plate Rotation Sensor Roller Shaft End Fitting Lever Lever Cover Spacer 8mm...

Страница 137: ...FC3100 60 Service Manual P N53802 031T Rev A 8 8 Push Roller Arm and Y Rail Section...

Страница 138: ...der Bracket Sensor Plate Slide Arm Support Shaft Adjuster Guide Roller Spring Pen Arm Lifter Shaft Guide Pen Arm Thumb Screw M4 Metric Viton O Ring 1 6mm Spacer Isolation MC Spacer Moving Coil Bearing...

Страница 139: ...3 Socket Set Screw Flat head Screw E clip 2mm Flat Washer M2 Bind head Screw Flat Washer Paper M2 Bind head Screw Bind head Screw Flat Washer M2 Bind head Screw Bind head Screw Hex Nut M3 Flat head Sc...

Страница 140: ...FC3100 60 Service Manual P N53802 031T Rev A 8 11 Pen Block and Y Slider Section...

Страница 141: ...PB3GE Fan Cooling 12V Decal GND Spacer Power Supply Unit Plate Guide Holder Chassis Bracket Chassis Slide Tie Wire Standoff for RS232C Connector 4 40 Tap Pan head Screw with Flat Washer Pan head Screw...

Страница 142: ...FC3100 60 Service Manual P N53802 031T Rev A 8 13 Chassis Section...

Страница 143: ...52801 020T 01 51407 043T 52120 012T 021603021 52802 007 52120 006 Bracket Stock Media Right Bracket Stock Media Left Rod Stiffener 0 75 Rod Stiffener 0 5 Roller Stock Media Bearing Stocker Roll Guide...

Страница 144: ...FC3100 60 Service Manual P N53802 031T Rev A 8 15 Film Stocker Section...

Страница 145: ...Color Set 5 Blades Without Base 1 1 1 1 1 1 1 1 1 1 All All UL CE JPN JPN All All All All 8 9 User s Manual Operation Manual and Other Documentation No Part Number Description Remarks Q ty Model 1 1 2...

Страница 146: ...30T 51407 035T 51407 034T 52801 023T 52801 021T 52801 022T 51404 001T 55700 001T Stanchion Right Stand Stanchion Left Stand Beam Bottom Support Beam Top Support Base Right Support Stand Base Left Supp...

Страница 147: ...FC3100 60 Service Manual P N53802 031T Rev A 8 18 Stand and Media Basket Option...

Страница 148: ...odel 1 2 3 4 5 6 7 a 972200620 52804 002T 52120 009T 52502 001T 52502 001T 52501 004T 53100 001T 51407 041T Cutter Cartridge Set Body and Cap Retainer Pouncing Tool O Ring Pouncing Tool Pin Pouncing S...

Страница 149: ...FC3100 60 Service Manual P N53802 031T Rev A 8 20 Pouncing Tool Option...

Страница 150: ...or Optical Switch Power AC Inlet Line Filter Power Supply Unit Cable FPC Y axis Cable 10con Power Supply Main Board Cable 30con Main Board Interconnection Cable 16con Main Board Interconnection Cable...

Страница 151: ...FC3100 60 Service Manual P N53802 031T Rev A 9 2 Wiring Diagram...

Страница 152: ...FC3100 60 Service Manual P N53802 031T Rev A 9 3 9 2 Main Board PCB PR216001A Designation Part Number Description Remarks 792160110 54000 029T PCA Main Board Firmware Set Assembly...

Страница 153: ...FC3100 60 Service Manual P N53802 031T Rev A 9 4 Main Board Wiring Diagram...

Страница 154: ...FC3100 60 Service Manual P N53802 031T Rev A 9 5 Main Board Interface Section...

Страница 155: ...FC3100 60 Service Manual P N53802 031T Rev A 9 6 Main Board CPU Section...

Страница 156: ...FC3100 60 Service Manual P N53802 031T Rev A 9 7 Main Board Memory Section...

Страница 157: ...FC3100 60 Service Manual P N53802 031T Rev A 9 8 Main Board 1MB Buffer Section...

Страница 158: ...FC3100 60 Service Manual P N53802 031T Rev A 9 9 Main Board GRC1504 Section...

Страница 159: ...FC3100 60 Service Manual P N53802 031T Rev A 9 10 Main Board Clock Section...

Страница 160: ...FC3100 60 Service Manual P N53802 031T Rev A 9 11 Main Board Reset Section...

Страница 161: ...FC3100 60 Service Manual P N53802 031T Rev A 9 12 Main Board Driver Section Diagram...

Страница 162: ...FC3100 60 Service Manual P N53802 031T Rev A 9 13 Main Board Motor DAC Section...

Страница 163: ...FC3100 60 Service Manual P N53802 031T Rev A 9 14 Main Board Motor Drive Section...

Страница 164: ...FC3100 60 Service Manual P N53802 031T Rev A 9 15 Main Board A D Section...

Страница 165: ...FC3100 60 Service Manual P N53802 031T Rev A 9 16 Main Board Pen DAC Section...

Страница 166: ...FC3100 60 Service Manual P N53802 031T Rev A 9 17 Main Board Pen Drive Section...

Страница 167: ...FC3100 60 Service Manual P N53802 031T Rev A 9 18 Main Board Input and Output Section...

Страница 168: ...FC3100 60 Service Manual P N53802 031T Rev A 9 19 Main Board Connector Section 1...

Страница 169: ...FC3100 60 Service Manual P N53802 031T Rev A 9 20 Main Board Connector Section 2...

Страница 170: ...ion Board PCB Joint Photo interrupter Diode High voltage Switching Diode High voltage Switching Resistor 432ohms 1 1 8W Resistor 8 25K 1 1 8W Resistor 432ohms 1 1 8W Resistor 200ohms 1 1 8W Capacitor...

Страница 171: ...FC3100 60 Service Manual P N53802 031T Rev A 9 22 Interconnection Board...

Страница 172: ...54701 001 51501 001 52701 001 52701 001 52101 001 52101 003 PCA Pen Control Board PCB Pen Control IC Custom Photo interrupter Resistor 200ohms 1 1 8W Capacitor Ceramic 0 22uF 50V Filter EMI Suppressi...

Страница 173: ...FC3100 60 Service Manual P N53802 031T Rev A 9 24 Pen Board...

Страница 174: ...00 60 Service Manual P N53802 031T Rev A 9 25 9 5 Sheet Switch Control Panel Designation Part Number Description Remarks 121606111 121606101 Switch Sheet English Switch Sheet Japanese FPC216011 FPC216...

Страница 175: ...FC3100 60 Service Manual P N53802 031T Rev A 9 26 Sheet Switch Control Panel...

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