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Instructions - Parts List

Viscount

4-Ball Pumps

3A0537G

Hydraulic-powered pumps for low pressure, high volume circulation of finishing materials.
Do not use for flushing or purging lines with caustics, acids, abrasive line strippers, and
other similar fluids. For professional use only.

See page 3 for model information, including
maximum working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in
this manual. Save these instructions.

TI15600a

TI15609a

Viscount II
Pump with
4000cc 4-Ball
Lower

TI15601a

Viscount II
Pump with
2000cc 4-Ball
Lower

Viscount I Plus
Pump with
1000cc 4-Ball
Lower

II 2 G

c IIB T3

Содержание Viscount II

Страница 1: ...strippers and other similar fluids For professional use only See page 3 for model information including maximum working pressure and approvals Important Safety Instructions Read all warnings and instr...

Страница 2: ...emble the Coupling Adapter and Tie Rods to the Motor 17 Parts 18 Viscount I Plus Pumps with 750cc 1000cc 1500cc or 2000cc 4 Ball Lowers 18 Viscount II Pumps with 2000cc 4 Ball Lower 19 Viscount II Pum...

Страница 3: ...Chromex MaxLife 24E489 A 225 1 6 16 0 1500cc Viscount I Plus npt sst Chromex Chrome 24E490 A 225 1 6 16 0 1500cc Viscount I Plus npt sst Chromex MaxLife 24E331 A 167 1 2 12 0 2000cc Viscount I Plus np...

Страница 4: ...mo Se ocorrerem fa scas de est tica ou se sentir um choque el trico interrompa a utiliza o imediatamente N o utilize o equipamento at identificar e corrigir o problema Tenha sempre um extintor operaci...

Страница 5: ...guran a do material MSDS ao distribuidor ou ao revendedor N o abandone a rea de trabalho enquanto o equipamento se encontrar energizado ou sob press o Desligue todo o equipamento e siga o Procedimento...

Страница 6: ...e tank use a ground wire and clamp Dispense valve ground through a connection to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code...

Страница 7: ...ght ensuring that there is sufficient clearance for the fluid suction line and for servicing the lower 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting ho...

Страница 8: ...Line For Viscount I Plus motors the hydraulic outlet on the motor is 7 8 in 37 flare Use a minimum 5 8 in 16 mm ID hydraulic return line K For Viscount II motors use a minimum 22 mm 7 8 in ID return...

Страница 9: ...n Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shutoff Valve T Flow Control Valve...

Страница 10: ...on Return Filter K Hydraulic Return Line L Hydraulic Supply Line M Drain Line N Pressure Reducing Valve P Hydraulic Pressure Gauge R Return Line Shutoff Valve S Supply Line Shutoff Valve T Flow Contro...

Страница 11: ...primed 7 Verify that pump actuations are priming the pump wet cup If not confirm that the TSL pump piston is being depressed at bottom changeover and that reservoir check valves are not stuck closed...

Страница 12: ...to suck in some fluid This causes the pump to run too fast which can seriously damage the pump Hydraulic Power Supply Check Carefully follow the hydraulic power supply manufac turer s recommendations...

Страница 13: ...eservoir and keep the level above the Minimum fill line Monitor the usage and condition of the TSL If pumped material bypasses the throat packings and enters the TSL reservoir replace the packings To...

Страница 14: ...o output Improperly installed ball check valves Check and repair Pump operates erratically Exhausted fluid supply Refill and reprime pump Held open or worn ball check valves Check and repair Worn pist...

Страница 15: ...been disassembled from the motor see Reas semble the Coupling Adapter and Tie Rods to the Motor on page 17 1 See FIG 6 Assemble the coupling nut 105 to the piston rod R 2 Orient the lower 102 to the m...

Страница 16: ...N m Torque to 15 17 ft lb 20 23 N m 1 2 3 4 5 6 1 4 2 3 103 TI15610a 106 105 104 101 102 101 102 103 104 TI15602a 107 106 108 105 109 110 111 Part of 101 103 TI15599a 106 108 105 104 112 109 101 102...

Страница 17: ...crew the coupling adapter 108 into the motor shaft until the pin holes align Install the pin 107 in the first hole from the end of the coupling b Viscount II motors Slide the adapter nut 112 onto the...

Страница 18: ...2 unc 108683 3 105 NUT coupling 184059 1 106 COLLAR coupling 184128 2 107 PIN cotter 100103 1 108 ADAPTER coupling 16C373 1 109 SCREW cap 100001 4 110 WASHER lock 100214 4 111 PLATE mounting 16E086 1...

Страница 19: ...539 see table 1 103 TIE ROD 14 25 in 362 mm between shoulders 15G924 3 104 NUT lock hex 9 16 12 unc 108683 3 105 NUT coupling 184059 1 106 COLLAR coupling 184128 2 108 ADAPTER coupling 15K736 1 109 SC...

Страница 20: ...08048 223646 1 102 LOWER 4 Ball see manual 3A0540 see table 1 103 TIE ROD 12 72 in 323 mm between shoulders 180487 3 104 NUT lock hex 9 16 12 unc 102216 3 105 NUT coupling 186925 1 106 COLLAR coupling...

Страница 21: ...us 750cc 49 00 1245 28 78 731 17 4 442 74 33 6 1000cc 75 34 0 1500cc 76 34 5 2000cc 77 34 9 Viscount II 2000cc 53 72 1365 28 78 731 17 4 442 150 68 0 Viscount II 3000cc 54 75 1391 29 0 737 23 0 584 21...

Страница 22: ...Motor Mounting Hole Layout Four 0 344 8 7 mm diameter holes 6 186 in 157 mm Four 0 45 11 4 mm diameter holes TI15860a TI10465a 4 508 in 115 mm 4 508 in 115 mm 60 30 30 16 88 in 428 8 mm 218742 Floor S...

Страница 23: ...614B 9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 7 4 in 187 3 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mo...

Страница 24: ...3 1 31 0 9 6 36 4 610 24E324 750cc 450 3 1 31 0 9 6 36 4 610 24E485 750cc 450 3 1 31 0 9 6 36 4 610 24E486 750cc 450 3 1 31 0 9 6 36 4 610 24E325 1000cc 300 2 1 21 0 14 1 53 5 890 24E326 1000cc 300 2...

Страница 25: ...Rating 24E334 2000cc 460 3 2 32 0 1200 8 3 83 0 See Performance Chart 134 F 54 C 31 5 119 3 2000 150 F 66 C 24E335 2000cc 24E336 2000cc 24E493 2000cc 24E494 2000cc Model Lower Size Maximum Working Pr...

Страница 26: ...Follow right to scale to read hydraulic oil consumption See Models on page 3 for your pump part number Viscount I Plus Motor 750cc Lower Viscount I Plus Motor 1000cc Lower PUMP OUTLET PRESSURE PUMP D...

Страница 27: ...6 160 1 12 11 2 40 0 28 2 8 120 0 84 8 4 GPM l min GPM l min Viscount I Plus Motor 1500cc Lower Viscount I Plus Motor 2000cc Lower 60 2 5 9 5 Key A 10 3 MPa 103 bar 1500 psi hydraulic pressure B 7 2 M...

Страница 28: ...CYCLES PER MIN A C 450 3 1 31 350 2 4 24 250 1 7 17 150 1 0 10 50 0 3 3 0 4 8 12 16 20 24 28 32 36 16 0 60 6 18 0 68 1 HYDRAULIC OIL CONSUMPTIO N GPM l min 3 0 11 4 1 0 3 8 2 0 7 6 8 0 30 4 7 0 26 6 6...

Страница 29: ...5 Viscount II Motor 4000cc Lower FLUID PRESSURE HYDRAULIC OIL CONSUMPTION 0 B A C 10 21 31 52 200 1 4 14 400 2 8 28 100 0 7 7 300 2 1 21 gpm l min 60 Hydraulic Oil Consumption Fluid Outlet Pressure F...

Страница 30: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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