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Air Cylinder Repair

Reassemble

Reassemble

Reassemble Air

Air

Air Cylinder

Cylinder

Cylinder Cap

Cap

Cap and

and

and

Unloader

Unloader

Unloader

NOTE:

NOTE:

NOTE: After o-rings are inserted into their grooves,
lightly grease the exposed o-ring surfaces with
food-safe grease to aid assembly with mating parts.

1.

Assemble the piston assembly:

a.

On piston (10), install inner packing (11) and
outer packing (12).

b.

Install piston sleeve (13) onto piston (10).

c.

Install retainer (14) on piston.

d.

Install o-ring (8) on piston sleeve (13).

2.

Mount piston assembly on piston rod:

NOTE:

NOTE:

NOTE: The o-ring inside the piston can be
damaged when passing by the retainer groove.
Gently rotating the piston as it passes the retainer
groove can lower the chance of the o-ring being
trapped in the groove.

a.

On piston rod (2), install retainer (9) in the
second groove from the bottom of the piston
rod.

b.

Install the spacer (15) on piston rod.

c.

Install piston assembly, largest diameter side
first, on piston rod. Position against retainer
in piston rod.

d.

Install retainer into lower piston rod groove,
trapping the piston on the piston rod.

3.

From the threaded end of the piston rod, install
the spacer (15).

4.

Assemble the cap assembly:

a.

Install inner o-ring (7) and outer o-ring (8) on
the cap (3).

b.

Install o-ring (6) in bushing (4).

c.

From the side of the cap with the bolt flange,
insert bushing into cap.

d.

From the smaller diameter side of the cap,
install bushing retainer (5) on the bushing.

5.

Apply a thorough coating of food-grade lubricant
to the inner surface of the air cylinder as far down
a reachable by hand, and apply to the outer
surfaces of the piston assembly.

6.

Leaving a couple of sections of the piston shaft
free of lubricant, to aid gripping during insertion,
apply food-grade lubricant on all remaining
portions of the piston rod and to the inside
surfaces of the cap.

7.

Install the cap assembly onto the piston rod,
oriented so the cap mounting flange is furthest
away from the piston assembly and slide it down
to rest on the piston.

8.

Insert the piston assembly into the air cylinder,
making sure to align the cap with the air cylinder
opening. Lower the piston and rod into the air
cylinder until it comes to rest at the bottom of the
air cylinder.

9.

Install screws (28) and washers (27) in the cap
mounting holes.

10. Attach the air lines to the top and bottom air

fittings on the completed air cylinder.

11. Repeat for the other air cylinder.

12. Using nuts (24) and washers (23), attach the ram

crossbar (116) to the air cylinder piston rods (2),
pump support rods (17), and air motor support
rod (107).

10

3A5404F

Содержание SaniForce 3A5402

Страница 1: ...explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Configuration Configuration Configuration Matrix Matr...

Страница 2: ...mps Instructions and Parts 3A5564 SaniForce 6 1 Sanitary Pumps Instructions and Parts 3A5799 SaniForce 12 1 Sanitary Pumps Instructions and Parts 3A5999 SaniForce High Sanitation Diaphragm Pumps Opera...

Страница 3: ...ON EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static...

Страница 4: ...dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get Get Get immediate immediate immediate s...

Страница 5: ...only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses...

Страница 6: ...e Frame Frame Pump Pump Pump Ram Ram Ram Plate Plate Plate Seal Seal Seal Style Style Style SDU SDU SDU A A A Stainless Steel 01 01 01 5 1 Double Ball A A A 20 Inflatable Seal for use with 21 5 to 23...

Страница 7: ...umatic SST static AE AE AE SST Ram piston rods 6 6 6 Exposed pneumatic carbon steel inflatable 7 7 7 Exposed pneumatic carbon steel static Not ATEX Not intended for use in explosive or hazardous envir...

Страница 8: ...le the ram position control switch BC up and down to bleed air from the ram cylinders The ram will slowly move to the bottom of its travel 3 For electro pneumatic control a Stop evacuation activity b...

Страница 9: ...Cylinder Cylinder Cap Cap Cap 1 Perform the Pump Pressure Relief procedure 2 Perform the Ram Pressure Relief procedure and turn off facility air to the system 3 Disconnect the air cylinder air lines...

Страница 10: ...p assembly a Install inner o ring 7 and outer o ring 8 on the cap 3 b Install o ring 6 in bushing 4 c From the side of the cap with the bolt flange insert bushing into cap d From the smaller diameter...

Страница 11: ...nual for more information Air leaks around cylinder rod Worn rod seal Replace Ram air pressure is too high Decrease Seal not fully inflated Increase seal air pressure check for seal air leak Use the f...

Страница 12: ...ect fluid line Turn on air If pump starts the fluid line is clogged Worn throat packing Replace throat packing Pump operates but output low on both strokes Damaged cylinder seal Replace seal Pump inle...

Страница 13: ...Parts Parts Parts Parts 3A5404F 13...

Страница 14: ...Parts 14 3A5404F...

Страница 15: ...Parts 3A5404F 15...

Страница 16: ...Parts 16 3A5404F...

Страница 17: ...Parts 3A5404F 17...

Страница 18: ...2 3 17V700 25D947 CAP 2 4 17V713 25E543 BUSHING ram top 2 5 17R789 25E543 RETAINER spiral 2 6 17R802 25E543 O RING 322 2 7 120998 25E543 O RING 2 8 514316 25E543 O RING 4 9 17R791 25E543 RETAINER 4 10...

Страница 19: ...C31 6 1 3 1 approval per EN10204 2004 25N008 12 1 2 1 approval per EN10204 2004 25N008C31 12 1 3 1 approval per EN10204 2004 101 PUMP double ball 25N010 5 1 2 1 approval per EN10204 2004 25N010C31 5 1...

Страница 20: ...all pump 0 17W711 5 1 double ball pump 1 17W712 12 1 priming piston pump 1 17W713 6 1 priming piston pump 1 111 17W714 SETSCREW only used if Ref 110 is used 1 112 16F384 FITTING 1 2 npt x 1 2 PTC 1 11...

Страница 21: ...oroprene 25P318 inflatable EPDM WIPER 608193 Buna N wiper seal for 21 5 in diameter drum 202 18A057 Buna N wiper seal for 22 5 in diameter drum 1 203 16D169 GASKET 2 204 118598 CLAMP sanitary 2 205 16...

Страница 22: ...6 x 1 in 4 311 CONTROL air refer to separate air controller manual 1 25E038 25E030 Manual pneumatic exposed static seal 25D266 25E650 Manual pneumatic exposed inflatable seal 25C543 25P255 Enclosed ma...

Страница 23: ...cessory code code code AC AC AC Kit Kit Kit Part Part Part Number Number Number 25E153 25E153 25E153 Painted carbon steel dolly for drums up to 24 inch diameter Load rating of 2000 pounds Kit contains...

Страница 24: ...279 Kg Electro Electro Electro pneumatic pneumatic pneumatic Control Control Control Panel Panel Panel Enclosure Type 4X IP65 Voltage 100 240 VAC Phase 1 Frequency 50 60 Hz Maximum Current 1 3 A NOTE...

Страница 25: ...Notes Notes Notes Notes 3A5404F 25...

Страница 26: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

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