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Repair

Manual 3A7718A

13

Repair Air Motor

Refer to 

Parts

, on page 16 for this section.

NOTE: Air Motor Seal Kits are available. To order the 
correct kit for the pump, see page 18. Parts included in 
the kit are marked with an (*). For best results, use all of 
the parts in the kit.

Disassemble the Air Motor

1.

Stop the pump in the middle of its stroke. Follow 

Pressure Relief Procedure

, page 10.

2.

Disconnect the air lines.

3.

Use a 10 mm socket wrench to remove four screws 
(18), then remove the air valve (17) and gasket (16).

4.

Remove four screws (18) to remove the manifold 
(15) and gasket (14).

5.

Use a 10 mm socket wrench to remove the pilot 
valves (19) from the top and the bottom covers.

6.

Remove the lift ring (31) and o-ring (32) from the 
center of the top cover.

7.

Remove the tie bolts (10).

8.

Remove the top cover and take out the o-ring (9).

9.

Remove the cylinder (11).

10. Slide the piston assembly (5) straight up and off of 

the bottom cover.

11. Remove the o-ring (8) from around the piston.

12. Remove the retaining ring (4), the u-cup seals (3, 

33), and the o-ring (9) from the bottom cover.

Reassemble the Air Motor

NOTE: Use NLGI No. 1, bentone-based grease for 
lubricant. 

For easier reassembly, begin with the top cover (13) 
turned over on the workbench then reassemble the air 
motor from top to bottom.

1.

Lubricate and install the o-ring (9) onto the top cover 
(13).

2.

Lubricate the inside of the cylinder (11) then lower 
the cylinder (11) onto the top cover (13).

3.

Lubricate then install the o-ring (8) around the 
piston assembly (5).

4.

Slide the piston assembly (5) down onto the cylinder 
(11), making sure that the o-ring (9) stays in place.

5.

Lubricate then install a new u-cup seal with flange 
(33) in the bottom of the bearing located in the 
bottom cover (1), making sure that the u-cup faces 
up and the flange faces down. Then lubricate and 
install a new u-cup seal (3) in the top of the bearing 
making sure that the u-cup lips are facing up (F

IG

8).

6.

Install the retaining ring (4).

7.

Lubricate and install the o-ring (9) onto the bottom 
cover (1).

8.

Place the bottom cover (1) carefully onto the 
cylinder (11), sliding the rod through the bearing. 
The manifold surfaces of the top and bottom covers 
must align.

9.

Install the tie bolts (10) and hand tighten.

NOTICE

To prevent damage, do not attempt to take apart the 
piston assembly (5). 

F

IG

. 8

3

Lips Face Up

33

Lips Face Up

4

Содержание Dyna-Star 25T843

Страница 1: ...7 5 in Air Motor Model 26A939 Series A 6 0 in Air Motor See page 3 for model information including maximum working pressure and approvals Related Manuals Important Safety Instructions Read all warnin...

Страница 2: ...ure 10 Repair Air Valve 10 Replace Complete Air Valve 10 Replace Seals or Repair Air Valve 11 Disassemble the Air Valve 11 Reassemble the Air Valve 12 Replace Pilot Valves 12 Repair Air Motor 13 Disas...

Страница 3: ...part number Not sale able part numbers FIG 1 ID Air Motor Part Number Replacement Air Motor Part Number Series Stroke in Piston Diameter in mm Maximum Air Inlet Pressure psi MPa bar 26A938 25T843 A 4...

Страница 4: ...thout warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources FIRE AND EXPLOSION HAZARD When flammable fluids are present in the wor...

Страница 5: ...y with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated...

Страница 6: ...r Motor Kit Components A Air valve B Pilot valve bottom pilot valve is out of view C Top cover D Bottom cover E Manifold F Ground screw Lift Ring Shrouds and fittings G Air inlet 1 2 in npt f H Air ou...

Страница 7: ...ect the ground wire Y to the ground screw Z located on the bottom of the air motor 2 Connect the other end of the ground wire Y to a true earth ground The equipment must be grounded to reduce the risk...

Страница 8: ...Recycling and Disposal 8 Manual 3A7718A Recycling and Disposal End of Product Life At the end of a product s useful life recycle it in a responsible manner...

Страница 9: ...piston rod Damaged u cups 3 33 Replace piston rod u cups 3 33 see page 13 Air continuously exhausting muffler Damaged air valve plate 105 or cup 112 Replace or service air valve 17 see page 10 Damaged...

Страница 10: ...ection Replace Complete Air Valve 1 Stop the pump in the middle of its stroke Follow Pressure Relief Procedure page 10 2 Disconnect the air lines 3 Remove screws 18 see Parts page 16 4 Remove the air...

Страница 11: ...Valve 1 Perform steps 1 4 from Replace Complete Air Valve page 10 2 Use a 2 mm or 5 64 hex key to remove the two screws 109 FIG 4 3 Remove the valve plate 105 cup 112 and spring 111 FIG 4 4 Remove th...

Страница 12: ...Install a snap ring 110 onto each end to held the end caps in place 7 Install the spring 111 8 Lubricate and install the air valve cup 112 9 Align the small round magnet with the air inlet 10 Install...

Страница 13: ...er Reassemble the Air Motor NOTE Use NLGI No 1 bentone based grease for lubricant For easier reassembly begin with the top cover 13 turned over on the workbench then reassemble the air motor from top...

Страница 14: ...attach the air valve 13 Tighten the tie bolts 10 halfway Work in a criss cross pattern Continue to tighten the bolts in criss cross pattern and torque to 25 30 ft lb 33 9 40 7 N m 14 Lubricate and in...

Страница 15: ...Notes Manual 3A7718A 15 Notes...

Страница 16: ...32 2 4 13 29 5 9 2 11 8 2 5 3 2 9 2 28 33 2 4 19 2 4 10 1 1 14 18 4 16 18 4 17 15 Torque to 95 105 in lb 10 7 11 9 N m Press to snap fit 2 2 5 29 30 Upper Bumper Only used on Air Motor Model 26A938 3...

Страница 17: ...0 Bolt tie hex head 4 6 15M315 15M315 11 Cylinder motor 1 Not sold separately See Replacement Air Motor Part Number Models page 3 12 Screw ground 1 116343 116343 13 Cover upper 1 15M665 15M398 14 Gask...

Страница 18: ...anual 3A7718A Kits Air Motor Seal Kits Air Valve Parts Air Motor Model Air Motor Seal Kit 26A938 24A551 26A939 24A547 Apply lubricant 1 110 110 106 1 106 1 107 107 108 1 108 1 102 109 105 112 1 111 10...

Страница 19: ...End Cap Kit 24A361 Other 101 HOUSING 1 102 AIR VALVE PISTON 1 103 DETENT PISTON ASSEMBLY 1 104 DETENT CAM 1 105 PLATE air valve 1 106 O RING 2 107 CAP 2 108 U CUP 2 109 SCREW 2 Screws Kit 24A359 pack...

Страница 20: ...Dimensions 20 Manual 3A7718A Dimensions t in Air Motor Model A inch mm B inch mm C inch mm Weight lb kg 26A939 11 7 297 11 4 290 8 5 216 23 0 10 4 26A938 11 7 297 12 9 328 10 0 254 29 0 13 1...

Страница 21: ...xhaust port size 3 4 in npt f Maximum motor speed 60 cycles per minute Noise dBa 26A939 Sound power 77 5 dBa Sound pressure 70 7 dBa 26A938 or 26A939 Sound power 77 2 dBa Sound pressure 70 5 dBa Sound...

Страница 22: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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