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3A0874F

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Isocyanate (ISO) Information . . . . . . . . 6

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 6
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 6
Keep Components A and B Separate . . . . . . . . . 6
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 6
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cycle Detection Spool Sensors  . . . . . . . . . . . . . . . 8
Component Identification  . . . . . . . . . . . . . . . . . . . . 9

Typical System Configurations . . . . . . . . . . . . . . 9
Typical Feed System Components  . . . . . . . . . . 10
Typical Feed System Components (continued)   11
Metering Valve   . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Typical Installation . . . . . . . . . . . . . . . . . . . . . . 13
Valve Mounting Diagram . . . . . . . . . . . . . . . . . . 14
Motor Mounting Diagram . . . . . . . . . . . . . . . . . 15

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Sequence of Operation . . . . . . . . . . . . . . . . . . . 17

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 18

Shutdown  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Schematics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1053C Valve, 2” Stroke  . . . . . . . . . . . . . . . . . . . 20
1053C Valve Shared Components, 2” Stroke  . . 22
1053C Valve, 2” Stroke  . . . . . . . . . . . . . . . . . . . 23

Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Disassembly   . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Motor and Motor Coupling Assembly   . . . . . . . . 26
Remove motor and motor coupler, tighten Screws

(4) and reassemble securing motor to Motor
Mounting Plate using Socket Head Cap Screws
(14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Motor and Motor Coupling Illustration . . . . . . . . . 27
Electrical Requirements . . . . . . . . . . . . . . . . . . . . 28
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Motor Specifications . . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Related Manuals

Component manuals in U.S. English.

1053-10C Valve Models

Part

Description

3A0261

1053/1093 Control Box

1053-10C Valves

Part No.

Configuration

Description

A2A10300

1053-10C-4RS1-062-V-NEMA23 2 INCH

2 inch stroke, .062 diameter rod, nitrided tool steel wetted
components, NEMA 23 motor ready

A2A10302

1053-10C-4RS1-188-V-NEMA23 2 INCH

2 inch stroke, .188 diameter rod, nitrided tool steel wetted
components, NEMA 23 motor ready

A2A10303

1053-10C-4RS1-250-V-NEMA23 2 INCH

2 inch stroke, .250 diameter rod, nitrided tool steel wetted
components, NEMA 23 motor ready

A2A10304

1053-10C-4RS1-375-V-NEMA23 2 INCH

2 inch stroke, .375 diameter rod, nitrided tool steel wetted
components, NEMA 23 motor ready

A2A10305

1053-10C-4TT1-062-V-NEMA23 2 INCH

2 inch stroke, .062 diameter rod, stainless steel wetted
components, NEMA 23 motor ready

A2A10306

1053-10C-4TT1-125-V-NEMA23 2 INCH

2 inch stroke, .125 diameter rod, stainless steel wetted
components, NEMA 23 motor ready

A2A10307

1053-10C-4TT1-188-V-NEMA23 2 INCH

2 inch stroke, .188 diameter rod, stainless steel wetted
components, NEMA 23 motor ready

Содержание Dispensit 1053-10C

Страница 1: ...1200 psi 8 MPa 83 bar Maximum Material Inlet Pressure Plastic Sleeves 400 psi 2 8 MPa 28 bar Maximum Material Inlet Pressure 100 psi 0 7 MPa 7 bar Maximum Air Working Pressure 110 F 43 C Maximum Ambie...

Страница 2: ...Electrical Requirements 28 Technical Data 29 Motor Specifications 29 Graco Standard Warranty 30 Graco Information 30 Related Manuals Component manuals in U S English 1053 10C Valve Models Part Descri...

Страница 3: ...h stroke 250 diameter rod stainless steel wetted components NEMA 23 motor ready A2A10309 1053 10C 4TT1 375 V NEMA23 2 INCH 2 inch stroke 375 diameter rod stainless steel wetted components NEMA 23 moto...

Страница 4: ...y Replace worn or damaged parts immediately TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data...

Страница 5: ...e compatible with equipment wetted parts See Technical Specifica tions in all equipment manuals Read fluid and solvent manufacturer s warnings For complete infor mation about your material request Saf...

Страница 6: ...respiratory protection Always wear a properly fitting respirator which may include a supplied air respirator Ventilate the work area according to instructions in the fluid manufacturer s SDS Avoid all...

Страница 7: ...s used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the...

Страница 8: ...y meters liquid and semi paste materials The machine is designed for application that require very small and precisely dispensed beads and or dots of material at a wide range of material inlet pressur...

Страница 9: ...Component Identification 3A0874F 9 Component Identification Typical System Configurations FIG 1 CONTROL POWER 9 40 0 8 46 0 5 0 4 Valve Controls System shown with optional controls...

Страница 10: ...D WEARING SAFETY GLASSES WARNING F 20 0 psi 0 20 oz Cartridge Feed with Mounting Post 5 Gallon Pail Cover with Diaphragm Pump 1 Gallon Ram and Pump 5 Gallon Pail Cover with Diaphragm Pump and Agitator...

Страница 11: ...tinued FIG 3 R 0 12 8 4 psi 30 22 19 15 26 R 0 12 8 4 psi 30 22 19 15 26 5 Gallon Tank with Diaphragm Pump and Stand 5 Gallon Tank with 5 1 Pump and Stand 10 Gallon Tank with Diaphragm Pump Agitator V...

Страница 12: ...ng Rod E Oil Cup Retaining Block F Dispense Air Inlet G Reload Air Inlet H Lower Sensor I Upper Sensor J Drive Nut K Drive Screw L Drive Coupling M Sensor Amplifiers N Oil Cup O Wet Cups P Drive Locki...

Страница 13: ...s 3 Connect each 1 4 in outside diameter supplied air line to the corresponding control solenoid See Component Identification starting on page 9 4 Connect chemical lines from feed system to meter ing...

Страница 14: ...shown is for controls motor integrated For valve without controls motor integrated mounting pat tern is the same just less LS Home solenoid open close and all the wires terminated at a plug FIG 6 WL D...

Страница 15: ...If using a non Graco motor with the dispense valve use the following diagram to install the non Graco motor onto the valve See Motor Specifications on page 29 2 22 2 22 2 039 0 182 2 039 0 182 0 251...

Страница 16: ...ure 3 Dispense several full stroke shots until material is air free and has good shut off at the nose NOTE Very viscous compressible materials may con tinue to droll after system is primed Reduce flow...

Страница 17: ...metering chambers by a pressurized feed system Outlet port is blocked Metering rod is retracted to a precise position deter mining the volume of each material Step 2 Shift The balanced spool shifts t...

Страница 18: ...ef procedure Shutdown 1 Perform Pressure Relief Procedure 2 Inspect the metering rod for material buildup Clean as necessary 3 Lubricate the metering rod with compatible lubricant such as mesamoll or...

Страница 19: ...l in reservoirs Fill material reservoirs and prime the machine Air in material tank Fill reservoir and prime machine Material leaks past spool valve Spool valve worn or damaged Replace the spool valve...

Страница 20: ...Parts 20 3A0874F Parts 1053C Valve 2 Stroke 44 34 32 31 30 29 28 26 27 25 22 11 63 64 7 8 9 12 13 14 3 10 15 1 16 4 17 18 19 20 47...

Страница 21: ...t 69 to threads 1 Torque to 4 6 in lbs 0 45 0 68 N m Torque to 7 9 in lbs 0 8 1 0 N m Torque to 9 11 in lbs 1 0 1 2 N m 3 2 4 1 4 3 21 40 6 42 54 38 24 2X 2X 51 21 2X 37 2X 2X 43 39 5 36 2X 55 2X 40 5...

Страница 22: ...CREW SHC 8 26 J1000002 PIN ROLL 2 27 95 0017 00 O RING 3 29 B3000028 SCREW SHC 2 30 A2000599 ROD 1053 GUIDE DIV SECT 2 31 96 0370 99 RING RET EXT 1 32 84 0210 11 BEARING 1 33 96 0206 98 PIN ROLL 3 34...

Страница 23: ...LABEL decal 84 1050 1200 11 84 1050 1200 11 84 1050 1200 11 84 1050 1200 11 1 Ref No Description TT 062 TT 125 TT 188 TT 250 TT 375 Qty A2A10305 A2A10306 A2A10307 A2A10308 A2A10309 1 ROD 1053 A2000955...

Страница 24: ...r plastic dowel A worn spool and sleeve assembly must be replaced with a new matched assembly If you are rebuilding multiple valves be sure to keep the spools and sleeves matched 7 Remove 1053 Side Pl...

Страница 25: ...s Install the Dispense Sleeve and Connect the Motor Motor Coupling Assembly 7 Lubricate the dispense sleeve bore in the 1053C Main Assembly Block 9 Insert the 1053 Sleeve 25 into the Valve Body 89 Che...

Страница 26: ...cycle detection sensors into the slots on the end caps and secure with the set screws Do not over tighten the set screws as the sensors may be damaged 25 Connect the air lines Motor and Motor Couplin...

Страница 27: ...Parts Ref PART DESCRIPTION 6 A2000669 BLOCK 1053 top div sect 16 A2000529 BLOCK 1053 connecting m rod 17 A2000434 NUT leadscrew 1 4 20 nylon sn 18 A2000603 SCREW 1053 lead mod J0200031 2s 19 A2000670...

Страница 28: ...nated at a plug FIG 8 LABEL LS LOW AMPLIFER 1CHANNEL OPTICAL FIBER PHOTOELECTRIC SENSOR 12 24VDC PNP 13FTLG 22AWG PVC CABLE BROWN BLUE BLACK SIGNAL LABEL LS CLOSE REED MAGNET 5 120VAC DC NO PNP 9FTLG...

Страница 29: ...sure 2000 psi 14 MPa 138 bar Maximum Air Working Pressure 100 psi 0 7 MPa 7 bar Minimum Air Working Pressure 70 psi 480 kPa 4 8 bar Maximum Material Inlet Pressure Metal Sleeves 1200 psi 8 MPa 83 bar...

Страница 30: ...ges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILIT...

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