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Setup 

12

3A6319E

Setup

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 

you see this symbol.

Relieve pressure in system using two (2) wrenches 

working in opposite directions on the pump element 

and the pump element fitting, to slowly loosen only until 

fitting is loose and no more lubricant or air is leaking 

from fitting.

NOTE:

 When loosening the pump element fitting, do 

not loosen the pump element. Loosening the pump ele

-

ment changes the output volume.

Connecting to Auxiliary Fittings

Pressure Relief Valves

NOTE: 

A pressure relief valve can be purchased from 

Graco. 

This equipment stays pressurized until pressure is 

manually relieved. To help prevent serious injury 

from pressurized fluid, such as skin injection, splash

-

ing fluid and moving parts, follow the Pressure Relief 

Procedure when you stop dispensing and before 

cleaning, checking, or servicing the equipment.

F

IG

. 8

NOTICE

Do not attach unsupported equipment to auxiliary fit

-

tings such as fill ports and pump element. Attaching 

unsupported equipment to these fitting can result in 

irreparable housing damage. 
• Always use two (2) wrenches working in opposite 

directions when connecting anything to the pump 

element or auxiliary fittings. See F

IG

. 8 for an 

example.

• Torque the pump element fittings to 50 in-lb 

(5.6 N•m).

• When connecting pump element into housing, 

torque to 50 in-lb (5.6 N•m).

To prevent over-pressurization, which can result in 

equipment rupture and serious injury, a pressure 

relief valve appropriate for the lubrication system 

must be installed close to every pump outlet to alle

-

viate unintended pressure rises in the system and 

protect the G3 pump from damage.

• Only use a pressure relief valve that is rated for 

no more than the working pressure of any com

-

ponent installed in the system. 

• Install a pressure relief valve close to every 

pump outlet; before any auxiliary fitting. 

Содержание 96G500

Страница 1: ...or Professional Use Only Not approved for use in explosive atmospheres or hazardous classified locations Models see page 3 5100 psi 35 1 MPa 351 6 bar Maximum Pump Output Pressure Important Safety Ins...

Страница 2: ...10 Wiring and Installation Diagrams 11 Setup 12 Pressure Relief Procedure 12 Connecting to Auxiliary Fittings 12 Pressure Relief Valves 12 Setting Pump Outlet Volume 13 Load Pump with Grease 13 Prime...

Страница 3: ...3 Pump To help with understanding each component that makes up the Model Number see Under standing the Model Number page 4 The tables below shows the relationship between each Part Number and its rela...

Страница 4: ...s being a G3 G Grease G3 A Identifies pump as being a G3 A Oil Code aa Power Source 24 24 Volts DC Code bb Operation Control NC No Controller Code cc Reservoir Capacity Liters 8L 8 Liters 12 12 Liters...

Страница 5: ...d components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any...

Страница 6: ...traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety r...

Страница 7: ...f Valves page 20 D Zerk Inlet Fill Fitting 1 included grease models only E Pump Outlet Plug 2 included F Volume Control Spacers 2 included More spacers less output volume per stroke also see FIG 9 pag...

Страница 8: ...Progressive Divider Valve Key A Connected to fused power source B Pressure Relief Valve not included required for each outlet user supplied C Supply Hose user supplied D Series Progressive Divider Va...

Страница 9: ...ed power source B Pressure Relief Valve not included required for each outlet user supplied C Supply Hose user supplied D Injectors E To lube points F Pressure Switch G Vent Valve not included availab...

Страница 10: ...ed spacers if there is still a gap after adjusting the bracket System Wiring Fuses Fuse Kits are available from Graco The table identifies the correct fuse to use for the input voltage and the cor res...

Страница 11: ...e pump Power DIN DC 15 foot Pin and Related Wire Color FIG 6 Low Level Outputs See Low Level Output Option page 15 for functional description See Dimensions page 21 for ratings Pins FIG 7 Pin Pin Name...

Страница 12: ...and before cleaning checking or servicing the equipment FIG 8 NOTICE Do not attach unsupported equipment to auxiliary fit tings such as fill ports and pump element Attaching unsupported equipment to t...

Страница 13: ...nt and adjust as necessary to ensure desired lubrica tion dispense Load Pump with Grease To ensure optimal performance from the G3 pump Only use NLGI 000 2 greases appropriate for the application auto...

Страница 14: ...filled with lubricant The pump only requires priming the first time it is used or if it is allowed to run dry 1 Loosen pump element fitting FIG 11 NOTE When loosening the pump element fitting do not l...

Страница 15: ...l Output Option The low level signal is monitored across PINS 3 and 4 For PIN 3 and 4 locations and wir ing information see the Low Level Outputs page 11 NOTE A low level warning is triggered when the...

Страница 16: ...rds LCDs liquid crystal displays and other electronic components Recycle according to applicable regulations Do not dispose of electronic components with household or commercial waste Deliver remainin...

Страница 17: ...Reservoir is being pressurized during filling Ensure vent port is not plugged If problem persists contact Graco Customer Service or your local Graco distributor for assistance Unit not pumping during...

Страница 18: ...s 18 3A6319E Parts 43 36 6 44 30 31 16 10 22 40 42 24 5 27 26 25 41 29 1 3 21 20 23 32 4 2 42 45 8 Liter Model Reservoir for 12 Liter and Larger Models 20 21 12 10 See 8 Liter Model for all other part...

Страница 19: ...guide 15L 1 ROD guide 20L 1 21 SPRING B compression 8L 1 SPRING A compression 12L 2 SPRING A compression 15L 2 SPRING B compression 20L 2 22 19B457 SEAL grease 16 mm id 1 23 NUT 1 24 Plate follower 1...

Страница 20: ...on and Repair Kits Part Description Qty 16C807 VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set pressure 3000 psi 10 20 68 MPa 206 8 bar 10 Included in Kit 571028 1 563156 VAL...

Страница 21: ...dth Depth Inches cm Inches cm Inches cm 8L 22 34 56 74 8 94 22 70 10 37 26 34 12L 27 34 69 44 8 94 22 70 10 37 26 34 15L 30 99 78 71 8 94 22 70 10 37 26 34 20L 37 09 94 21 8 94 22 70 10 37 26 34 Model...

Страница 22: ...Switch Rating 200 VDC Maximum Switching Current 0 5 A Maximum Carry Current 1 2 A Maximum Fluid Grease NLGI 000 2 Pumps Up to 3 Pump Output 2 spacers per outlet 0 12 in 3 minute 2 cm3 minute 1 spacer...

Страница 23: ...California Proposition 65 3A6319E 23 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Страница 24: ...t disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN...

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