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Instructions – Parts List

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001

STAINLESS STEEL

Falcon and Falcon II Pumps

With Severe-Duty Rod and Cylinder

Part No. 241594 Pump, Series B, 
10:1 Ratio, with Falcon Air Motor

1500 psi (10.3 MPa, 103.5 bar) Maximum Fluid Working Pressure
150 psi (1.0 MPa, 10.4 bar) Maximum Air Input Pressure

Part No. 241595 Pump, Series B, 
20:1 Ratio, with Falcon II Air Motor

2200 psi (15 MPa, 152 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Chinese Patent No. ZL00808468.8
Taiwan Patent R.O.C. New Invention Patent No. 163401
U.S. Patent No. 7,168,856
France Brevet No. 1192362
Germany DBP No. 1192362
Italy Patent No. 1192362
United Kingdom Patent No. 1192362
Korean Patent No. 10–0689946

308996J

9092B

Important Safety Instructions
Read all warnings and instructions this manual. 
Save these instructions.

Содержание 308996J

Страница 1: ...r Maximum Air Input Pressure Part No 241595 Pump Series B 20 1 Ratio with Falcon II Air Motor 2200 psi 15 MPa 152 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Input Pressure Ch...

Страница 2: ...ll instruction manuals tags and labels before operating the equipment D Use the equipment only for its intended purpose If you are not sure contact your Graco distributor D Do not alter or modify this...

Страница 3: ...safety operates before spraying D Do not allow children to use this equipment D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 whenever you are in...

Страница 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Страница 5: ...o ground exceeds 29 megohms replace the hose immediately NOTE Use a meter that is capable of measuring resistance at this level 3 Air compressor follow manufacturer s recommen dations 4 Spray gun grou...

Страница 6: ...ontrols pump speed and out let pressure by adjusting the air pressure to the pump Locate the regulator close to the pump but downstream from the bleed type master air valve D An air regulator Z adjust...

Страница 7: ...L Pump Outlet M Wet Cup N Electrically Conductive Fluid Supply Hose R Gun Swivel S Air Assisted Spray Gun T Suction Hose U Strainer Y Ground Wire and Clamp required see page 5 for installation instruc...

Страница 8: ...vice any of the system equipment D or install or clean the spray tips 1 Lock the gun trigger safety 2 Shut off the air supply to the pump 3 Close the bleed type master air valve E required in your sys...

Страница 9: ...y and air has been pumped into the lines refill the con tainer and prime the pump and the lines or flush and leave it filled with a compatible solvent Eliminate all air from the fluid system 11 With p...

Страница 10: ...r fluids D Before fluid drys or settles out in a dormant pump check the pot life of catalyzed fluids D Before storing the pump Flush with a fluid that is compatible with the fluid you are pumping and...

Страница 11: ...ed valves Clear the line increase the air supply Check that the valves are open Obstructed fluid hose or gun the fluid hose ID is too small Open clear use a hose with a larger ID Worn u cup seals in t...

Страница 12: ...pliers remove cotter pin 107 from clevis pin 106 Remove clevis pin from displacement rod 1 6 Hold tie rod flats with wrench to keep rods from turning Unscrew nuts 108 from tie rods 105 Carefully remov...

Страница 13: ...308996 13 Service 9094B 1 Fig 3 101 109 108 107 105 106 2 1 V U W Torque to 120 130 in lb 10 11 NSm 1 1 Model 241594 Shown...

Страница 14: ...of outlet housing Displacement rod 1 and piston assembly may come out with cylinder If not pull displacement rod out a Fig 5 Unscrew wet cup 2 from outlet hous ing 7 Remove u cup 4 bearing 5 and seal...

Страница 15: ...308996 15 Service Fig 4 1 2 7 9 19 1 Torque to 30 40 ft lb 41 54 N m 1 D 17 8 2 Lubricate 2 2 9095A 1 3 Fig 5 2 5 9099B 4 8 7 1 Torque to 30 40 ft lb 41 54 N m 2 Lubricate 1 2 2 2...

Страница 16: ...16 308996 Service Fig 6 1 13 Torque to 5 20 ft lb 120 27 NSm 1 11 16 1 1 9096A 12 15 15 14 A Lubricate 2 2...

Страница 17: ...e u cup seals 14 and insert piston displacement rod into cylinder 9 7 Install cylinder first by sliding displacement rod 1 up through outlet housing 7 and wet cup 2 then engage cylinder threads into o...

Страница 18: ...D T P 2 7 9 8 11 Lips face up Lips face down 4 15 See Throat Seal Detail at left See Piston Seal Detail at left Throat Packing Stack Detail Displacement Pump 241516 Shown see page 21 for options 3 Pis...

Страница 19: ...able at no cost Part No 241595 Pump Series B 20 1 Ratio with Falcon ll Air Motor Ref No Part No Description Qty 101 241505 AIR MOTOR Falcon ll See 308995 for parts 1 102Y 190867 LABEL warning 1 105 19...

Страница 20: ...labels tags and cards are available at no cost Part No 241516 Displacement Pump Series B Ref Part No No Description Qty 1 194756 ROD displacement stainless steel chrome 1 2 194757 HOUSING throat stain...

Страница 21: ...con Pump 241516 Ref Part No No Description Qty 4 115251 SEAL u cup uhmwpe 1 5 194758 BEARING throat acetal 1 LUBRICATE PACKINGS THROAT PACKINGS LIPS FACE DOWN 5 4 Piston Repair Kit 241828 for Falcon P...

Страница 22: ...al 115408 is avail able and sold separately LUBRICATE PACKINGS 15 14 15 LIPS UP LIPS DOWN LIPS UP LIPS DOWN Piston SST Conversion Kit 15B327 for Falcon Pump 241516 Ref Part No No Description Qty 14 11...

Страница 23: ...evel at 100 psi 30 cycles min 74 8 dB A Air inlet size 3 8 npsm f Fluid inlet size 3 8 npt f Fluid outlet size 1 4 npt f Weight 20 lb Wetted parts stainless steel PTFE uhmwpe Tested in accordance with...

Страница 24: ...0 1 0 2 0 3 0 4 0 5 FALCON 10 1 psi MPa bar gpm liters minute 0 4 0 8 1 1 1 5 1 9 6 8 68 5 1 51 1 7 17 3 4 34 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL FLUID OUTLET PRESSURE 0 0 2 5 5 0 7 5 10 0 0 0 0 1...

Страница 25: ...G 9092B Mounting Hole Layout 35 6 mm 1 40 89 mm 3 50 DIA 0653 2x 7mm 0 28 DIA 35 6 mm 1 40 35 6 mm 1 40 35 6 mm 1 40 Pump Model A B C D E F G 241594 241595 513 mm 20 2 in 304 mm 11 97in 209 mm 8 23 in...

Страница 26: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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