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Maintenance 

14

3A1318B

Maintenance

Preventive Maintenance 
Schedule

The operating conditions of your particular system 
determine how often maintenance is required. Establish 
a preventive maintenance schedule by recording when 
and what kind of maintenance is needed, and then 
determine a regular schedule for checking your system.

Flushing

Flush the pump:

Before the first use

When changing colors or fluids

Before fluid can dry or settle out in a dormant pump 
(check the pot life of catalyzed fluids)

Before storing the pump.

Flush with a fluid that is compatible with the fluid you are 
pumping and with the wetted parts in your system. 
Check with your fluid manufacturer or supplier for rec-
ommended flushing fluids and flushing frequency.

1. Follow 

Pressure Relief Procedure

, page 11.

2. Remove the spray tip from the gun. See the gun 

manual.

3. Remove the filter element from the fluid filter (4). 

Reinstall the filter bowl.

4. Open the back pressure regulator (12). Set the 

3–way recirculation valve (46) to the circulation posi-
tion. 

5. Place the suction tube (54) in a container of solvent, 

or lower the agitator (102) into a container of sol-
vent. Start the agitator and run it slowly.

6. Hold a metal part of the gun firmly to the side of a 

grounded 

metal

 pail.

7. Start the pump. Always use the lowest possible fluid 

pressure when flushing.

8. Trigger the gun. Flush the system until clear solvent 

flows from the gun.

9. Release the gun trigger and lock the trigger safety. 

The pump will continue to cycle as long as air is 
supplied and the back pressure regulator (12) is 
open.

10. Direct the drain hose (43) into a waste container. 

Set the 3–way recirculation valve (46) to the drain 
position. Continue flushing until clear fluid comes 
from the hose.

11. Follow 

Pressure Relief Procedure

, page 11.

12. Clean the air cap, spray tip, and fluid filter element 

separately, then reinstall them.

Содержание 24H313

Страница 1: ...ng Pressure 100 psi 0 7 MPa 6 9 bar Maximum Air Inlet Pressure See page 3 for model information including approvals Important Safety Instructions Read all warnings and instructions in this manual Save...

Страница 2: ...8 Connect the Air Line 8 Supplied Components 8 Conversion Modules 8 Grounding 10 Operation 11 Pressure Relief Procedure 11 Flush the Pump Before First Use 11 Starting and Adjusting the Pump 11 Elevat...

Страница 3: ...si MPa bar Maximum Air Inlet Pressure psi MPa bar 24H313 A Stainless steel pump with wall bracket air controls back pressure regulator and stainless steel fluid filter 1 1 100 0 7 6 9 100 0 7 6 9 24H3...

Страница 4: ...uipment until you identify and correct the problem Keep a working fire extinguisher in the work area Route exhaust away from all ignition sources If diaphragm ruptures fluid may be exhausted with air...

Страница 5: ...and serious injury Open a valve to relieve the fluid expansion during heating Replace hoses proactively at regular intervals based on your operating conditions TOXIC FLUID OR FUMES HAZARD Toxic fluids...

Страница 6: ...and plumbing NOTE Refer to FIG 2 on page 9 and to Dimensions page 24 and Mounting Hole Layout page 25 1 Position the bracket mounting plate 34 on the wall so the edge with the hook is facing up Mount...

Страница 7: ...not used 3 Locate the elevator so the pump module s suction hose 8 will reach the swivel 101 at the top of the agitator 102 The suction hose is 6 ft 1 8 m long Do not stretch the hose tight let it ha...

Страница 8: ...the pump through the suction hose 8 and tube 54 or 109 On Circulation Package 24H316 the tube 109 is installed in the shaft of the agitator 102 See FIG 2 The fluid filter 4 includes a 60 mesh 250 mic...

Страница 9: ...8 m overhead clearance for the elevator when fully raised 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 The suction hose is 6 ft 1 8 m long Do not stre...

Страница 10: ...p to a true earth ground 6 Suction hose Attach the hose 8 ground wire to the ground lug on the agitator If you are not using an agitator attach the wire to the fluid supply con tainer 7 Fluid supply c...

Страница 11: ...nlet pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 3 Open the back pressure regulator 12...

Страница 12: ...306287 for further elevator operat ing instructions Agitator Operation 1 Close the agitator s needle valve L 2 Connect the quick coupler 124 on the end of the coiled hose 105 to the male fitting M on...

Страница 13: ...on 3A1318B 13 FIG 5 Important Operation Components 4 D 46 43 8 125 114 150 105 18 11A 11h 12 14 124 M L K J 102 Items 12 and 14 are partially hidden 1 24H316 Circulation Package with Agitator Shown 1...

Страница 14: ...gun manual 3 Remove the filter element from the fluid filter 4 Reinstall the filter bowl 4 Open the back pressure regulator 12 Set the 3 way recirculation valve 46 to the circulation posi tion 5 Place...

Страница 15: ...d manifold fasteners 100 in lb 11 3 N m Retorque the air valve fasteners V in a crisscross pat tern to specified torque Center section 80 in lb 9 0 N m Air Filter Service Repair Kits are available Ref...

Страница 16: ...or Kit parts are marked with a symbol 211 Individual parts are not available separately FIG 7 Air Filter 201 202 203 204 205 206 207 208 209 210 211 N P 1 1 1 1 1 1 1 ti05998a Lubricate with no 2 lith...

Страница 17: ...Maintenance 3A1318B 17...

Страница 18: ...arts 18 3A1318B Parts Part 24H316 Series A stainless steel circulation package with agitator ti7802c 159 Ref 105 Ref 159 105 124 104 103 101 150 107 100 108 155 Ref 155 125 109 Ref 102 Ref 114 134 102...

Страница 19: ...n npt m x 3 4 npt f 1 104 500251 ELBOW 90 stainless steel 1 in npt 1 105 205600 HOSE air nylon 1 4 in 6 mm ID 1 4 npt mbe 50 ft 15 2 m long 1 107 114958 STRAP tie 3 108 222011 GROUND WIRE AND CLAMP 1...

Страница 20: ...Part 24H314 Series A stainless steel circulation pump module 10 41 9 1 14 17 35 55 26 12 18 Ref 10 Ref 11g 11h 11k 11n 11j 2 19 4 21 51 5 3 15 53 50 7 13 22 34 32 44 45 46 48 43 47 18 20 8 11d 11c 11...

Страница 21: ...1 11a AIR FILTER REGULATOR 113765 113765 1 11b LUBRICATOR 114005 114005 1 11c CONNECTOR quick 113763 113763 3 11d ADAPTER pipe 3 8 npt f 113767 113767 2 11e ELBOW 45 1 8 npt m x f 113630 113760 1 11f...

Страница 22: ...6G820 6 40 NUT hex with nylon insert M5 x 0 8 105332 105332 6 41 GROUND WIRE AND CLAMP 237569 237569 1 42 TUBE nylon 1 4 in 6 mm ID 8 in 203 mm long Purchase locally 1 44 TEE sst 3 4 npt f run x 3 4 n...

Страница 23: ...ir pressure curve 3 Follow left to scale to read fluid outlet pressure top chart or air consumption bottom chart 0 5 10 15 20 25 30 35 40 45 50 19 38 57 76 95 114 133 152 170 189 Fluid Flow gpm lpm 20...

Страница 24: ...or when fully raised 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 The suction hose is 6 ft 1 8 m long Do not stretch the hose tight let it hang as show...

Страница 25: ...before bolting it to the wall 1 Mount the pump module so the top of the bracket is 4 to 5 ft 1 2 to 1 5 m above the floor 2 4 0 in 101 6 mm 10 in 254 mm 1 0 in 25 4 mm 5 0 in 127 mm 1 2 5 5 in 140 mm...

Страница 26: ...Mounting Hole Layout 26 3A1318B...

Страница 27: ...1 Maximum operating temperature 150 F 66 C Sound Power at 100 psi 0 7 MPa 7 0 bar and full flow 90 dBa Sound Pressure at 70 psi 0 48 MPa 4 8 bar and 50 cpm at 100 psi 0 7 MPa 7 0 bar and full flow 84...

Страница 28: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR...

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