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GPX MOTO

GPX 250e

Owners Handbook

WWW.GPXMOTO.COM

WWW.GPXMOTOUK.COM

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Содержание 250e

Страница 1: ...GPX MOTO 1 www GPXMOTO com www GPXMOTOUK com GPX MOTO GPX 250e Owners Handbook WWW GPXMOTO COM WWW GPXMOTOUK COM...

Страница 2: ...dited by GPXMOTO No part of this publication may be reproduced without authorization GPXMOTO reserves the right to make changes at any time without notice and without incurring any obligation The vehi...

Страница 3: ...oots and gloves at the bare minimum It is expected that the operator has a good knowledge of riding and maintaining motorcycles If you do not you should seeking specialised riding coaching and take yo...

Страница 4: ...h it Most of off road motorcycle fatalities are caused by head injuries Without helmets the chances of serious injury or death caused by head injuries are much higher Always wear an approved motorcycl...

Страница 5: ...ent and endanger your own safety as well as others as you may be riding a broken or faulting motorcycle When using this motorcycle the temperature of the engine and exhaust pipe is very high so it nee...

Страница 6: ...Rear wheel security bolt 5 Rear suspension compression adjustment 18 Lowering suspension adjustment hole 6 Spark plug and cap 19 Rear suspension rebound adjustment 7 Petrol tank cap 20 Engine oil fil...

Страница 7: ...handbook 2 So you don t forget and over run keep your own dated and mileage recorded list of when you carried out this maintenance Showing this record and keeping oil and parts receipts to a buyer in...

Страница 8: ...urn on fuel and its amazing how many times this will recifiy running problems Its also often ignored during maintainence Its best to complete this procedure after every race or every month or 2 in any...

Страница 9: ...OTO com www GPXMOTOUK com 16 Chassis Number of GPX 250e is located on the headstock frame chassis under the handlebars ENGINE NUMBER The engine number of GPX 250e is located on the engine case next to...

Страница 10: ...io 9 2 1 Oil type capacity Fully synthetic 10W 40 Especially suitable for wet clutches High wear resistance API SN Plus Euro 5 compatible JASO MA2 1 1 Litres and also to the correct dipstick height or...

Страница 11: ...ce Telescopic closed cartridge type units with adjustable compression and rebound Seals dust seal and range of springs available after market L 950mm Rear shock Compression recovery dual adjustable ni...

Страница 12: ...R rims F 1 60 21 R 2 15 18 7050 high strength aluminium rim forged CNC wheel hub F brake system Powerful Hydraulic alloy twin piston caliper with 260mm disc R brake system Powerful Hydraulic alloy twi...

Страница 13: ...ce between the clutch lever and handlebar to your preference FRONT DISC BRAKE The front disc brake is controlled by the hand brake lever which is fitted on the right side of the handlebar By adjusting...

Страница 14: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 21...

Страница 15: ...side of the handlebars near the throttle grip It is expected that you will only need to press this button for a maximum of 2 seconds to start the motorcycle Release the button as soon as the engine st...

Страница 16: ...the carburettor The meaning of symbols on the oil tank switch is shown as the left picture ON indicates that the switch is opened for petrol discharge OFF indicates that the switch is closed and the p...

Страница 17: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 24 The GPX engine has six gear as International Standard and you can find the illustration on the left...

Страница 18: ...ng the right foot The rear brake adopts a floating caliper disc brake This is located on the right side of the rear wheel and fixed by a disc brake bracket SIDE STAND SUPPORT The GPX has a retractable...

Страница 19: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 26...

Страница 20: ...correct the working gap and form a good smooth friction surface that can withstand larger loads Only after standard running in can the engine have excellent performance and reliability The recommende...

Страница 21: ...Check battery level 14 Check the thickness of the front disc brake 15 Check the thickness of the rear disc brake 16 Check the torque of each fastener 17 Check the rear sprocket to ensure the conditio...

Страница 22: ...shifting gears 2 Do not rev the engine when shifting gears 3 Do not shift gears in the corner PRECAUTIONS FOR BRAKING 1 Use the rear brake as your first brake operation if necessary use hand brake as...

Страница 23: ...the front disc brake fluid level Check the free play of brake handlebar Check whether the steering head bearing for loose Check valve clearance cold 0 04mm 0 06mm Every 5000 miles Check clutch Replace...

Страница 24: ...75 85KGS If the rider s weight is above or below the standard range the basic setting must be adjusted accordingly A small weight difference can be compensated by adjusting the rear shock absorber sp...

Страница 25: ...BSORBER You can adjust the rebound damping by adjusting the screw with a flat bladed screwdriver Turn counter clockwise to decrease rebound damping fast or turn clockwise to increase rebound damping s...

Страница 26: ...e from the rack MEASURE DISTANCE BETWEEN CENTER OF REAR WHEEL AND REAR FENDER UNDER NO LOAD The measurement procedure is as follows 1 The motorcycle is up right so that the centre surface of the tire...

Страница 27: ...ower than the factory value you should decrease the spring preload appropriately Conversely increase the spring preload If D2 is far less than the factory value replace the spring with a softer one Co...

Страница 28: ...DAMPING OF THE FRONT FORKS Adjusting Steps as follows 1 Check the front shock absorber to determine whether there is a need to adjust the rebound damping 2 Turn clockwise to increase rebound damping T...

Страница 29: ...amp to the correct torque setting 5 Observe the position of the handlebar if not satisfied repeat the above process 6 Refit the handlebar cover and pad VEHICLE MAINTENANCE PLACEMENT Raise you motorcyc...

Страница 30: ...e the plastic fork protection guard Installing steps The instalment should be carried out in the reverse order of removal REMOVING OR INSTALLING THE FRONT BRAKE DISC CALIPER Removing Steps are as foll...

Страница 31: ...r of removal REMOVING OR INSTALLING THE STEERING TRIPLE CLAMPS Removing Steps are as follows 1 Remove the headlight 2 Remove the front wheel 3 Remove the front brake caliper 4 Remove both front forks...

Страница 32: ...GPX is feeling graunchy stiff or is loose with excessive movement please remove the top and bottom steering clamps to check that the bearing is both clean and greased and also that it is adjusted to...

Страница 33: ...follows 1 Remove or loosen the rubber fixing strap on both the left and right fork suspension leg 2 Remove the headlight 3 Pull out the connector between headlight and main cable Installing Steps The...

Страница 34: ...Please follow the steps below to removing the rear shock absorber 1 Remove the rear silencer 2 Remove the upper and lower mounting bolts of the rear shock absorber and the sub frame bolts 3 Remove the...

Страница 35: ...lace the left hand fingers behind the cover at position A 2 Place the right hand fingers behind the cover at position B 3 Pull smoothly but with good pressure Installing Steps The instalment should be...

Страница 36: ...ponge is damaged 3 Check whether the lugs that connect it to the air box are damaged 4 Check whether there is any damage to the air filter housing If the air filter or any components are damaged repla...

Страница 37: ...ately If the noise is too high or the engine performance is degraded replace the muffler tube or repack the silencer tube with specialist wadding For the cleaning of the exhaust system please consult...

Страница 38: ...ANK Removing steps as below 1 Remove the seat 2 Remove the left and right radiator shroud screws 3 Unscrew the single central fuel tank installation screw 4 Remove the fuel tank from the frame Install...

Страница 39: ...ure there is no dirt and that it is well lubricated Clean the Chain Use a special cleaning detergent to wash the chain links Wait until the chain is naturally air dried and then apply a layer of chain...

Страница 40: ...ear of the chain guide pull the chain upwards so that it is taut The distance between the chain and the swinging arm should be 50 60mm 3 Be aware that sometimes the chain may become slightly more loos...

Страница 41: ...sories Therefore please follow the correct lubrication method and select a suitable lubricant for lubrication NOTE If the chain needs to be tightened frequently or if you find any signs of wear on the...

Страница 42: ...g point where the swinging arm joins the frame 3 Check whether the paint of the swinging arm is damaged or not CHECK THE THROTTLE CABLE Checking Steps are as follows 1 Turn the throttle and release to...

Страница 43: ...on the handlebars naturally and feel whether the position of the clutch grip and brake grip are comfortable or not If it does not feel comfortable adjust the components accordingly ADJUST THE POSITIO...

Страница 44: ...e lever feels soft and pulls into the handlebar with little braking power it is possible that air has entered the hydraulic brake system You should check the entire brake system and take measures acco...

Страница 45: ...to the limit thickness of the disc brake it must be replaced immediately The limit thickness table of disc brake is as follows Limit thickness of Limit thickness of Front Brake Disc Rear Brake Disc G...

Страница 46: ...ke fluid NOTE You should change the brake fluid once a year even it has not used for a long time IMPORTANT _ The brake fluid is extremely corrosive and you should protect yourself from this The fluid...

Страница 47: ...www GPXMOTO com www GPXMOTOUK com In normal use the free play of the brake pedal is shown in the table below Check the brake lever and pay attention to whether the stroke is correct Model Free Play G...

Страница 48: ...e fluid NOTE Do not splash the brake fluid on the paint surface which may cause corrosion DANGER Please pay attention to check whether the brake fluid is leaking and whether the brake fluid pipe is da...

Страница 49: ...be less than 2 mm If the thickness of the brake pads is lower than the minimum thickness the entire set of brake pads should be replaced immediately WARNING DANGER If it is found that the brake system...

Страница 50: ...ried out in the reverse order of removal REMOVING OR INSTALLING THE REAR WHEEL Removing Steps are as follows Remove the chain Loosen the rear wheel axle bolts Holding the rear wheel with one hand with...

Страница 51: ...for help Pressure advice Front Tire Rear Tire GPX 30psi 30psi NOTE Do the checking work only on cold tires i e when the temperature of the tires equals the ambient temperature CHECK SPOKE Use your fi...

Страница 52: ...the screw on battery holder 4 Pull the battery up and out Installing Steps The instalment should be carried out in the reverse order of removal CHANGING THE BATTERY If you found bubble appears in the...

Страница 53: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 49 MAIN CABLE GPX VEHICLE WIRING DIAGRAM...

Страница 54: ...ertain speed when the throttle lever is completely loosened 3 Adjust the throttle screw to reduce the engine speed as much as possible 4 Adjust the air screw to increase the engine speed as much as po...

Страница 55: ...r The cleaning steps as follows 1 Place a container under the carburettor for receiving fuel 2 Turn off the fuel tank switch 3 Unscrew the drain bolt of the carburettor and wait for the fuel to flow o...

Страница 56: ...ws 1 Loosen the fixing bolts of the shift lever 2 Remove the shift lever 3 Turn the shift lever to a suitable position and install the spline 4 Tighten the shift lever fixing bolt INSPECTION OR REPLAC...

Страница 57: ...r resistance API SN Plus Euro 5 compatible JASO MA2 LUBRICANT INSPECTION If the engine is running turn off the engine and wait a few minutes for the oil to reach the bottom of the crankcase Place the...

Страница 58: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 54 JASO MA2...

Страница 59: ...gine should be fitted with fully synthetic 10W 40 motorcycle oil only NOT car oil as car oil will damage the clutch quickly It is also very important to follow the maintenance schedule and regularly c...

Страница 60: ...GPX MOTO www GPXMOTO com www GPXMOTOUK com 56...

Страница 61: ...or of the machine NEVER clean the inside of the air box with a hose or flowing water If you clean the inside of the air box do this with by fitting the plastic inner air box washing cover 3 Seal the l...

Страница 62: ...le to dry naturally 5 Empty the fuel tank if not used for a long time the gasoline will deteriorate 6 Lubricate the chain 7 Apply oil to all unpainted metal surfaces to avoid rust 8 When storing the m...

Страница 63: ...be checked before daily driving 6 Routine lubrication for motorcycles TIGHTENING TORQUE TABLE FOR THE WHOLE VEHICLE PLEASE NOTE As plastic is not as strong as steel DO NOT not torque any bolts or scr...

Страница 64: ...ting nut M10 1 25 2 40 70 11 Water tank mounting screws M6 25 4 7 11 12 Exhaust pipe mounting nut M8 2 20 32 13 Guide chain sleeve mounting screws M6 12 3 7 11 14 Flat fork shaft mounting nut M16 1 5...

Страница 65: ...Brake pedal bolt M6 25 full thread 1 7 11 28 High voltage package mounting bolt M6 20 2 7 11 29 Igniter mounting bolt M6 16 full thread 2 7 11 39 Voltage stabilizer mounting bolt M6 25 full thread 2...

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