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7

• Damage or repairs due to failure to comply with these requirements is not covered under the warranty.

NOTE:

  The Commonwealth of Massachusetts requires that the following additional requirements must also be met:

Gas furnaces must be installed by a licensed plumber or gas fitter.

A T-handle gas cock must be used.

If the unit is to be installed in an attic, the passageway to and the service area around the unit must have flooring.

To ensure proper furnace operation, install, operate and maintain the furnace in accordance with these installation
and operation instructions, all local building codes and ordinances. 

In their absence, follow the latest edition of the

National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes, local plumbing or waste water
codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be obtained from any of the following:

American National Standards Institute

National Fire Protection Association

CSA International

25 West 43rd Street, 4th Floor

1 Batterymarch Park

8501 East Pleasant Valley

New York,  NY  10036

Quincy, MA  02169-7471

Independence, OH 44131

The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated.  The total heat
loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by
the Air Conditioning Contractors of America.

A copy of the CAN/CSA B149.1 Installation Codes can also be obtained from:

CSA International

178 Rexdale Boulevard

Etobicoke, Ontario, Canada M9W 1R3

L

OCATION

 R

EQUIREMENTS

 & C

ONSIDERATINOS

Follow the instructions listed below and the guidelines provided in the 

Combustion and Ventilation Air Requirements 

section when

selecting a furnace location.

• Centrally locate the furnace with respect to the proposed

or existing air distribution system.

•   Ensure the temperature of the return air entering the

furnace is between 55°F and 100°F when the furnace is
heating.

• Provide provisions for venting combustion products

outdoors through a proper venting system. Special
consideration should be given to vent/flue pipe routing
and combustion air intake pipe when applicable. Refer
to Vent/Flue Pipe and Combustion Air Pipe -Termination
Locations for appropriate termination locations and to
determine if the piping system from furnace to
termination can be accomplished within the guidelines
given. NOTE: The length of flue and/or combustion air piping can be a limiting factor in the location of the
furnace.

• Locate the furnace so condensate flows downwards to the drain. Do not locate the furnace or its condensate

drainage system in any area subject to below freezing temperatures without proper freeze protection. Refer to
Condensate Drain Lines and Trap for further details.

• Ensure adequate combustion air is available for the furnace. Improper or insufficient combustion air can expose

building occupants to gas combustion products that could include carbon monoxide. Refer to Combustion and
Ventilation Air Requirements.

• Set the furnace on a level floor to enable proper condensate drainage. If the floor becomes wet or damp at times,

place the furnace above the floor on a concrete base sized approximately 1-1/2" larger than the base of the
furnace. Refer to the Horizontal Applications and Considerations for leveling of horizontal furnaces.

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THIS

 

UNIT

.

WARNING

P

OSSIBLE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

EXPLOSION

SMOKE

SOOT

CONDENSATION

ELECTRICAL

 

SHOCK

 

OR

 

CARBON

 

MONOXIDE

 

MAY

 

RESULT

 

FROM

 

IMPROPER

 

INSTALLATION

REPAIR

 

OPERATION

OR

 

MAINTENANCE

 

OF

 

THIS

 

PRODUCT

.

WARNING

Содержание xCVM97 Series

Страница 1: ...L AS A SAFETY PRECAUTION NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual TABLE OF CONTENTS is a registered trademark of Maytag Cor...

Страница 2: ...GHT INSTALLATIONS 39 HORIZONTAL INSTALLATIONS 39 STARTUP PROCEDURE ADJUSTMENT 39 HEATING OPERATION WITH CTK01 THERMOSTAT COMMUNICATING 40 HEATING OPERATION WITH CTK02 CTK03 CTK04 THERMOSTAT MODULATING...

Страница 3: ...ER OPERATION OR DAMAGE TO EQUIPMENT IF THE FURNACE ENVIRONMENT HAS THE POTENTIAL OF FREEZING THE DRAIN TRAP AND DRAIN LINE MUST BE PROTECTED THE USE OF ACCESSORY DRAIN TRAP HEATERS ELECTRIC HEAT TAPE...

Страница 4: ...nsit In the event of damage the consignee should 1 Make a notation on delivery receipt of any visible damage to shipment or container 2 Notify carrier promptly and request an inspection 3 With conceal...

Страница 5: ...Net family of products The CTK family of thermostat kits allow this furnace to be installed as part of a digitally communicating system The ComfortNet system provides automatic airflow configuration e...

Страница 6: ...is dual certified Dual certification means that the combustion air inlet pipe is OPTIONAL and the furnace can be vented as a Non direct vent single pipe central forced air furnace in which combustion...

Страница 7: ...furnace with respect to the proposed or existing air distribution system Ensure the temperature of the return air entering the furnace is between 55 F and 100 F when the furnace is heating Provide pro...

Страница 8: ...B width furnace For upflow applications the front of the coil and furnace must face the same direction If the furnace is installed in a residential garage position the furnace so that the burners and...

Страница 9: ...riction leakage corrosion and other deficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the space in which the appliance...

Страница 10: ...des for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly...

Страница 11: ...and 9 3 2 2 2 9 3 2 3 Indoor Opening Size and Location Openings used to connect indoor spaces shall be sized and located in accordance with the following 1 Combining spaces on the same story Each open...

Страница 12: ...t least 1 in 25 mm from the sides and back and 6 in 150 mm from the front of the appliance The opening shall directly commu nicate with the outdoors or shall communicate through a vertical or horizont...

Страница 13: ...n calculating the size opening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 percent fre...

Страница 14: ...he furnace Refer to Recommended Installation Positions figure for appropriate installation positions ductwork connections and resulting airflow arrangements HORIZONTAL APPLICATIONS CONSIDERATIONS When...

Страница 15: ...uperator coil front cover ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS This furnace has provisions allowing for electrical and gas line connections through either side panel In horizontal application...

Страница 16: ...ions must be used Fittings must be DWV type fittings meetingASTM D2665 andASTM D3311 Carefully follow the pipe manufacturer s instructions for cutting cleaning and solvent cementing of PVC The use of...

Страница 17: ...ropriate location of vent flue pipe and combustion air intake pipe when applicable terminations Refer to Non Direct Vent Single Pipe Piping and Direct Vent Dual Pipe Piping located in this section for...

Страница 18: ...hanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30 kW 36...

Страница 19: ...e outlet is sized to accept 2 pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubb...

Страница 20: ...p 2 secure with clamps 7 Secure flange to cabinet using screws removed in step 1 ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the alternate venting location either in a...

Страница 21: ...elbow is used for termination it must be pointed downward The vent flue pipe may terminate vertically as through a roof or horizontally as through an outside wall Vertical vent flue pipe terminations...

Страница 22: ...d Use 1 2 thickclosedcellfoaminsulationsuchasArmaflex orInsultube where required Vent Combustion Air Intake Measurements for Standard Hori zontal Terminations Dual Pipe Center to center 10 min 24 max...

Страница 23: ...ocal and national codes Followthebulletslistedbelowwheninstallingthedrainsystem Refertothefollowingsectionsforspecificdetailsconcerningfurnace drain trap installation and drain hose hook ups The drain...

Страница 24: ...22 2 Locate the long drain hose 3 and cut at line A 3 Install large end of hose 3 to trap outlet and secure with 1 25 clamp 4 Install smaller end of hose 3 on 45 elbow and secure with 1 clamp 5 Refer...

Страница 25: ...e cabinet 8 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH LEFT SIDE DOWN Minimum 5 1 2 cle...

Страница 26: ...rap to outside the cabinet DRAIN EXITING LEFT SIDE 1 Install a field supplied rubber coupling secured with a 1 1 4 clamp to enable removing the trap for future cleaning Alternately a PVC fitting may b...

Страница 27: ...stall in blower deck 4 Draining the Collector Box Locate hose 4 and place the radius end on the collector box drain port secure with a silver clamp 5 Locate hose 2 insert from outside the cabinet in t...

Страница 28: ...the wiring diagram located on the unit s blower door For direct vent applications the cabinet opening to the junction box must be sealed air tight using either an UL approved bushing such as Heyco Li...

Страница 29: ...oling ramping profiles and dehum feature re quires a jumper between Y1 and O when a straight cooling unit is used The auxiliary contacts are shipped with a factory installed jumper As an option the au...

Страница 30: ...Secure the dehumidistat ground wire typically the green lead to the ground screw on the furnace junction box NOTE Ground wire may not be present on all dehumidistats 5 If the condenser is a straight...

Страница 31: ...er may be connected between one of the HUM con tacts and NEUTRAL The other HUM contact must be fed from the L1 terminal Allfieldwiringmustconformtoapplicablecodes Connectionsshouldbemadeasshown in Fig...

Страница 32: ...as and length of the run The gas line installation must comply with local codes or in their absence with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 or CAN CSA B149 1 in Canad...

Страница 33: ...ten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2012 ANSI Z223 1 2012 and the Installation Standards Warm Air H...

Страница 34: ...ide chosen location of union and cabinet width The union may be placed inside or outside of the cabinet GAS PIPING CHECKS Before placing unit in operation leak test the unit and gas connections Check...

Страница 35: ...REAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETECTABLE EXCEPT WITH A WARNING DEVICE WARNING 200 PSIG Maximum 5 to 15 PSIG 20 PSIG Max Continuous 11 W C Second Stage Regulator...

Страница 36: ...ng with combustion air or draft when a central return is used a connecting duct must be installed between the unit and the utility room wall Never use a room closet or alcove as a return air chamber C...

Страница 37: ...ace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil...

Страница 38: ...our distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Maximum Heating Airflow Filter Media Dimensions Part Number Air Cleaner Family Side...

Страница 39: ...nace control board will follow the conventional 2 Stage algorithm equivalent to a W2 request and be reflected in the heat current demand status The circulator will operate per the heat airflow profile...

Страница 40: ...is sent the furnace will go through the Light Off Sequence at which time the Heat Current Demand Status will still show 0 After the successful Light Off Sequence and expiration of the Ignition Stabil...

Страница 41: ...lectrical power to the furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE This furnace is equipped with an ignition device which automatically l...

Страница 42: ...urnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimu...

Страница 43: ...ty thread sealer 12 Turn on electrical power and gas supply to the system 13 Close thermostat contacts R and W1 W2 to energize the valve Using an approved liquid gas leak detector solution check for l...

Страница 44: ...re and Adjustment Circulator Blower Speeds for speed changing details CIRCULATOR BLOWER SPEEDS TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK TURN OFF POWER TO THE FURNACE BEFORE CHANGING S...

Страница 45: ...e dual 7 segment LED display 6 The multi speed circulator blower also offers several custom ON OFF ramping profiles for cooling These profiles may be used to enhance cooling performance and increase c...

Страница 46: ...l module The delay is factory shipped at 150 seconds but may be changed to suit the installation requirements and or homeowner preference Refer to the DIP switch chart in the back section of this manu...

Страница 47: ...econds ON ON 1 Stage Stat OFF 2 Stage Stat ON 1 Stage Compressor OFF 2 Stage Compressor ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Not applicabl...

Страница 48: ...de mand The air conditioner will then send a fan request along with the low stage cooling airflow demand to the furnace Once received the furnace will send the low stage cooling airflow demand to the...

Страница 49: ...be utilized between the indoor and out door units For this wiring scheme only the data lines 1 and 2 are needed between the indoor and outdoor units A40VA 208 230 VAC to 24VAC transformer must be inst...

Страница 50: ...s and the corresponding potential problem Learn button Used to reset the network Depress the button for approximately 2 seconds to reset the network SYSTEM TROUBLESHOOTING NOTE Refer to the instructio...

Страница 51: ...cause the gas valve to modulate higher The burner will modulate based on the inducer speed Circulator blower is energized on heat speed following a thirty 30 second blower on delay The circulator blo...

Страница 52: ...ames should be inspected with the burner compartment door installed Flames should be stable quiet soft and blue dust may cause orange tips but they must notbeyellow Flamesshouldextenddirectlyoutwardfr...

Страница 53: ...s hand during grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electric...

Страница 54: ...ilter maintenance is the most common cause of inad equate heating or cooling performance Filters should be cleaned permanent or replaced disposable every two months or as re quired When replacing a fi...

Страница 55: ...using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat at lea...

Страница 56: ...stage pressure switch circuit is closed at start of heating cycle PS1 CLOSED E1 Low stage pressure switch contacts sticking Shorts in pressure switch circuit wiring Replace low stage pressure switch...

Страница 57: ...aux out Missing jumper Open float switch Install jumper Inspect float switch Turn power OFF prior to repair No furnace operation Integrated control module LED display provides E5 error code ComfortNet...

Страница 58: ...t thermostat Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message EA Polarity of 1 1 5 volt AC is reversed REVERSED PLTY EA Polarity of 1 1 5 volt AC power to furnace...

Страница 59: ...a set in integrated control module Verify circulator blower motor horse power is the same specified for the specific furnace model Replace if necessary Verify shared data set is correct for the specif...

Страница 60: ...ct Description and Location Requirements Considerations for furnace installation requirements Turn power OFF prior to repair Furnace fails to operate Integrated control module LED display provides b7...

Страница 61: ...MORY CARD DATA dF DEFROST DEMAND E0 LOCKOUT DUE TO EXCESSIVE RETRIES OR RECYCLES E1 LOW STAGE PRESSURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE E2 LOW STAGE PRESSURE SWITCH STUCK OPEN E3 OPEN HIG...

Страница 62: ...NG TO UNIT MUST BE TO UNIT MUST BE PROPERLY POLARIZED EQUIPMENT GND FIELD SPLICE SWITCH TEMP SWITCH PRESSURE PROT DEVICE LOW VOLTAGE FIELD LOW VOLTAGE 24V HI VOLTAGE 115V HI VOLTAGE FIELD INTERNAL TO...

Страница 63: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 64: ...ompany L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 2014 2015 Goodman...

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