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6

1

Gas Valve

17 Electrical Connection Inlets (Alternate)

2

Gas Line Entrance (Alternate)

18 Coil Front Cover Pressure Tap

3

Pressure Switch(es)

19 Coil Front Cover Drain Port

4

Gas Manifold

20 Drain Line Penetrations

5

Combustion Air Intake Connection

21 Drain Trap

6

Hot Surface Igniter

22 Blower Door Interlock Switch

7

Rollout Limit

23 Inductor (Not All Models)

8

Burners

24 Integrated Control Module

(with fuse and diagnostic LED)

9

Flame Sensor

25 24 Volt Thermostat Connections

10

Flue Pipe Connection

26 Transformer (40 VA)

11

Flue Pipe

27 ECM Variable Speed Circulator Blower

12

Primary Limit

28 Auxiliary Limit

13

Gas Line Entrance

29 Junction Box

14

Flue Pipe Connection (Alternate) NK

30 Electrical Connection Inlets

15

Rubber Elbow

31 Coil Front Cover

16

Variable-Speed Induced Draft Blower

32 "H"  Fitting

P

RODUCT

 A

PPLICATION

This furnace is primarily designed for residential home-heating applications.  It is NOT designed or certified for use in mobile homes,
trailers or recreational vehicles.  Neither is it designed or certified for outdoor applications.  The furnace 

must 

be installed indoors

(i.e., attic space, crawl space, or garage area provided the garage area is enclosed with an operating door).

This furnace can be used in the following non-industrial commercial applications:

Schools, Office buildings, Churches, Retail stores,

Nursing homes, Hotels/motels, Common or office areas

In such applications, the furnace must be installed with the following stipulations:

It must be installed per the installation instructions provided and per local and national codes.

It must be installed indoors in a building constructed on site.

It must be part of a ducted system and not used in a free air delivery application.

It must not be used as a “make-up” air unit.

This product is dual certified.  Dual certification means that the combustion air inlet pipe is OPTIONAL and the furnace can be
vented as a:

Non-direct vent (single pipe) central forced air furnace in which combustion air is taken from the installation area or from air
ducted from the outside or,
Direct vent (dual pipe) central forced air furnace  in which all combustion air supplied directly to the furnace burners through
a special air intake system outlined in these instructions.

All other warranty exclusions and restrictions apply This furnace is an ETL dual-certified appliance and is appropriate for use
with natural or propane gas (

NOTE:  

If using propane, a propane conversion kit is required).

This furnace may be used as a construction site heater 

ONLY 

if all of the following conditions are met:

• The vent system is permanently installed per these installation instructions.
• A room thermostat is used to control the furnace. Fixed jumpers that provide continuous heating CANNOT be used

and can cause long term equipment damage. Bi-metal thermostats, or any thermostat affected by vibration must
not be used during construction.

• Return air ducts are provided and sealed to the furnace.
• A return air temperature range between 60ºF (16ºC) and 80ºF (27ºC) is maintained.
• Air filters are installed in the system and replaced daily during construction and upon completion of construction.
• The input rate and temperature rise are set per the furnace rating plate.
• The furnace must be installed as a two pipe system, using 100% outside air for combustion during construction.
• The furnace heat exchanger, components, duct system, air filters and evaporator coils are thoroughly cleaned

following final construction clean up by a qualified person.

• All furnace operating conditions (including ignition, input rate, temperature rise and venting) are verified by a

qualified person according to these installation instructions.

• Furnace doors must be in place on the furnace while the furnace is operating in any mode.

Содержание xCVM97 Series

Страница 1: ...L AS A SAFETY PRECAUTION NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual TABLE OF CONTENTS is a registered trademark of Maytag Cor...

Страница 2: ...GHT INSTALLATIONS 39 HORIZONTAL INSTALLATIONS 39 STARTUP PROCEDURE ADJUSTMENT 39 HEATING OPERATION WITH CTK01 THERMOSTAT COMMUNICATING 40 HEATING OPERATION WITH CTK02 CTK03 CTK04 THERMOSTAT MODULATING...

Страница 3: ...ER OPERATION OR DAMAGE TO EQUIPMENT IF THE FURNACE ENVIRONMENT HAS THE POTENTIAL OF FREEZING THE DRAIN TRAP AND DRAIN LINE MUST BE PROTECTED THE USE OF ACCESSORY DRAIN TRAP HEATERS ELECTRIC HEAT TAPE...

Страница 4: ...nsit In the event of damage the consignee should 1 Make a notation on delivery receipt of any visible damage to shipment or container 2 Notify carrier promptly and request an inspection 3 With conceal...

Страница 5: ...Net family of products The CTK family of thermostat kits allow this furnace to be installed as part of a digitally communicating system The ComfortNet system provides automatic airflow configuration e...

Страница 6: ...is dual certified Dual certification means that the combustion air inlet pipe is OPTIONAL and the furnace can be vented as a Non direct vent single pipe central forced air furnace in which combustion...

Страница 7: ...furnace with respect to the proposed or existing air distribution system Ensure the temperature of the return air entering the furnace is between 55 F and 100 F when the furnace is heating Provide pro...

Страница 8: ...B width furnace For upflow applications the front of the coil and furnace must face the same direction If the furnace is installed in a residential garage position the furnace so that the burners and...

Страница 9: ...riction leakage corrosion and other deficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the space in which the appliance...

Страница 10: ...des for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly...

Страница 11: ...and 9 3 2 2 2 9 3 2 3 Indoor Opening Size and Location Openings used to connect indoor spaces shall be sized and located in accordance with the following 1 Combining spaces on the same story Each open...

Страница 12: ...t least 1 in 25 mm from the sides and back and 6 in 150 mm from the front of the appliance The opening shall directly commu nicate with the outdoors or shall communicate through a vertical or horizont...

Страница 13: ...n calculating the size opening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 percent fre...

Страница 14: ...he furnace Refer to Recommended Installation Positions figure for appropriate installation positions ductwork connections and resulting airflow arrangements HORIZONTAL APPLICATIONS CONSIDERATIONS When...

Страница 15: ...uperator coil front cover ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS This furnace has provisions allowing for electrical and gas line connections through either side panel In horizontal application...

Страница 16: ...ions must be used Fittings must be DWV type fittings meetingASTM D2665 andASTM D3311 Carefully follow the pipe manufacturer s instructions for cutting cleaning and solvent cementing of PVC The use of...

Страница 17: ...ropriate location of vent flue pipe and combustion air intake pipe when applicable terminations Refer to Non Direct Vent Single Pipe Piping and Direct Vent Dual Pipe Piping located in this section for...

Страница 18: ...hanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30 kW 36...

Страница 19: ...e outlet is sized to accept 2 pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubb...

Страница 20: ...p 2 secure with clamps 7 Secure flange to cabinet using screws removed in step 1 ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the alternate venting location either in a...

Страница 21: ...elbow is used for termination it must be pointed downward The vent flue pipe may terminate vertically as through a roof or horizontally as through an outside wall Vertical vent flue pipe terminations...

Страница 22: ...d Use 1 2 thickclosedcellfoaminsulationsuchasArmaflex orInsultube where required Vent Combustion Air Intake Measurements for Standard Hori zontal Terminations Dual Pipe Center to center 10 min 24 max...

Страница 23: ...ocal and national codes Followthebulletslistedbelowwheninstallingthedrainsystem Refertothefollowingsectionsforspecificdetailsconcerningfurnace drain trap installation and drain hose hook ups The drain...

Страница 24: ...22 2 Locate the long drain hose 3 and cut at line A 3 Install large end of hose 3 to trap outlet and secure with 1 25 clamp 4 Install smaller end of hose 3 on 45 elbow and secure with 1 clamp 5 Refer...

Страница 25: ...e cabinet 8 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH LEFT SIDE DOWN Minimum 5 1 2 cle...

Страница 26: ...rap to outside the cabinet DRAIN EXITING LEFT SIDE 1 Install a field supplied rubber coupling secured with a 1 1 4 clamp to enable removing the trap for future cleaning Alternately a PVC fitting may b...

Страница 27: ...stall in blower deck 4 Draining the Collector Box Locate hose 4 and place the radius end on the collector box drain port secure with a silver clamp 5 Locate hose 2 insert from outside the cabinet in t...

Страница 28: ...the wiring diagram located on the unit s blower door For direct vent applications the cabinet opening to the junction box must be sealed air tight using either an UL approved bushing such as Heyco Li...

Страница 29: ...oling ramping profiles and dehum feature re quires a jumper between Y1 and O when a straight cooling unit is used The auxiliary contacts are shipped with a factory installed jumper As an option the au...

Страница 30: ...Secure the dehumidistat ground wire typically the green lead to the ground screw on the furnace junction box NOTE Ground wire may not be present on all dehumidistats 5 If the condenser is a straight...

Страница 31: ...er may be connected between one of the HUM con tacts and NEUTRAL The other HUM contact must be fed from the L1 terminal Allfieldwiringmustconformtoapplicablecodes Connectionsshouldbemadeasshown in Fig...

Страница 32: ...as and length of the run The gas line installation must comply with local codes or in their absence with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 or CAN CSA B149 1 in Canad...

Страница 33: ...ten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2012 ANSI Z223 1 2012 and the Installation Standards Warm Air H...

Страница 34: ...ide chosen location of union and cabinet width The union may be placed inside or outside of the cabinet GAS PIPING CHECKS Before placing unit in operation leak test the unit and gas connections Check...

Страница 35: ...REAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETECTABLE EXCEPT WITH A WARNING DEVICE WARNING 200 PSIG Maximum 5 to 15 PSIG 20 PSIG Max Continuous 11 W C Second Stage Regulator...

Страница 36: ...ng with combustion air or draft when a central return is used a connecting duct must be installed between the unit and the utility room wall Never use a room closet or alcove as a return air chamber C...

Страница 37: ...ace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil...

Страница 38: ...our distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Maximum Heating Airflow Filter Media Dimensions Part Number Air Cleaner Family Side...

Страница 39: ...nace control board will follow the conventional 2 Stage algorithm equivalent to a W2 request and be reflected in the heat current demand status The circulator will operate per the heat airflow profile...

Страница 40: ...is sent the furnace will go through the Light Off Sequence at which time the Heat Current Demand Status will still show 0 After the successful Light Off Sequence and expiration of the Ignition Stabil...

Страница 41: ...lectrical power to the furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE This furnace is equipped with an ignition device which automatically l...

Страница 42: ...urnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimu...

Страница 43: ...ty thread sealer 12 Turn on electrical power and gas supply to the system 13 Close thermostat contacts R and W1 W2 to energize the valve Using an approved liquid gas leak detector solution check for l...

Страница 44: ...re and Adjustment Circulator Blower Speeds for speed changing details CIRCULATOR BLOWER SPEEDS TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK TURN OFF POWER TO THE FURNACE BEFORE CHANGING S...

Страница 45: ...e dual 7 segment LED display 6 The multi speed circulator blower also offers several custom ON OFF ramping profiles for cooling These profiles may be used to enhance cooling performance and increase c...

Страница 46: ...l module The delay is factory shipped at 150 seconds but may be changed to suit the installation requirements and or homeowner preference Refer to the DIP switch chart in the back section of this manu...

Страница 47: ...econds ON ON 1 Stage Stat OFF 2 Stage Stat ON 1 Stage Compressor OFF 2 Stage Compressor ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Not applicabl...

Страница 48: ...de mand The air conditioner will then send a fan request along with the low stage cooling airflow demand to the furnace Once received the furnace will send the low stage cooling airflow demand to the...

Страница 49: ...be utilized between the indoor and out door units For this wiring scheme only the data lines 1 and 2 are needed between the indoor and outdoor units A40VA 208 230 VAC to 24VAC transformer must be inst...

Страница 50: ...s and the corresponding potential problem Learn button Used to reset the network Depress the button for approximately 2 seconds to reset the network SYSTEM TROUBLESHOOTING NOTE Refer to the instructio...

Страница 51: ...cause the gas valve to modulate higher The burner will modulate based on the inducer speed Circulator blower is energized on heat speed following a thirty 30 second blower on delay The circulator blo...

Страница 52: ...ames should be inspected with the burner compartment door installed Flames should be stable quiet soft and blue dust may cause orange tips but they must notbeyellow Flamesshouldextenddirectlyoutwardfr...

Страница 53: ...s hand during grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electric...

Страница 54: ...ilter maintenance is the most common cause of inad equate heating or cooling performance Filters should be cleaned permanent or replaced disposable every two months or as re quired When replacing a fi...

Страница 55: ...using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat at lea...

Страница 56: ...stage pressure switch circuit is closed at start of heating cycle PS1 CLOSED E1 Low stage pressure switch contacts sticking Shorts in pressure switch circuit wiring Replace low stage pressure switch...

Страница 57: ...aux out Missing jumper Open float switch Install jumper Inspect float switch Turn power OFF prior to repair No furnace operation Integrated control module LED display provides E5 error code ComfortNet...

Страница 58: ...t thermostat Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message EA Polarity of 1 1 5 volt AC is reversed REVERSED PLTY EA Polarity of 1 1 5 volt AC power to furnace...

Страница 59: ...a set in integrated control module Verify circulator blower motor horse power is the same specified for the specific furnace model Replace if necessary Verify shared data set is correct for the specif...

Страница 60: ...ct Description and Location Requirements Considerations for furnace installation requirements Turn power OFF prior to repair Furnace fails to operate Integrated control module LED display provides b7...

Страница 61: ...MORY CARD DATA dF DEFROST DEMAND E0 LOCKOUT DUE TO EXCESSIVE RETRIES OR RECYCLES E1 LOW STAGE PRESSURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE E2 LOW STAGE PRESSURE SWITCH STUCK OPEN E3 OPEN HIG...

Страница 62: ...NG TO UNIT MUST BE TO UNIT MUST BE PROPERLY POLARIZED EQUIPMENT GND FIELD SPLICE SWITCH TEMP SWITCH PRESSURE PROT DEVICE LOW VOLTAGE FIELD LOW VOLTAGE 24V HI VOLTAGE 115V HI VOLTAGE FIELD INTERNAL TO...

Страница 63: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 64: ...ompany L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 2014 2015 Goodman...

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