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WIRING DIAGRAMS

Wiring is subject to change.  Always refer to the wiring diagram on the unit for the most up-to-date wiring.

HI

G

H V

O

LT

A

G

E!

DI

SCO

NNE

CT

 AL

PO

W

ER BE

FO

RE

 S

ERV

ICI

NG

 O

R I

NS

TA

LL

IN

G

 T

HI

S

U

N

IT

.  M

U

LT

IPL

E PO

W

ER

 SO

U

R

C

ES M

AY B

E P

R

ESEN

T.

  F

A

IL

U

R

TO

DO

 S

O

 M

AY

 CAUS

E P

RO

PE

RT

Y DAM

AG

E,

 P

ERS

O

NAL

 INJ

UR

Y O

R DE

AT

H

.

39

FUSE 3 A

MICRO

TO

TR (11)

G

TH (4)

24

TH

ER

MO
ST

AT

 CONNE

CT

IO

NS

VALVE

GAS

TRANSFORMER

(6)

Y

HLO (10)

GND (5)

W

R

CONTROLS

AUTO RESET AUXILIARY LIMIT

BOX LIMIT

AUTO RESET BURNER

C

PSO (7)

PRESS.

GND

PS1 (2)

LIMIT CONTROL

AUTO RESET PRIMARY

24 VAC

INTEGRATED CONTROL MODULE

BLWR

AIR

INDOOR

CIRCULATOR

TX (3)

RX (2)

+ VDC (1)

GND (4)

R

TO

MICRO

TO

TO +VDC

EAC

HUM-IN

ID

NEUTRAL

WIRING TO UNIT

L

IN

TE

GR
AT

ED

 CON

TR

OL MODUL

E

HOT SURFACE

INDUCTOR COIL

GND

BLWR

NEUTRAL

WARNING:

GROUNDED.

OVERCURRENT PROTECTION DEVICE

MUST BE PROPERLY

SWITCH

NEUTRAL

ELECTRONIC

AIR

(ON SOME MODELS)

IGN

DISCONNECT

FS

POLARIZED AND

NEUTRAL

LINE

NEUTRAL

JUNCTION BOX

BLWR

N

INDOOR

AIR CLEANER

HUM

DOOR

NEUTRAL

EM
I LIN

FILT
ER

TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH

115 VAC

HUM-OUT

IGNITER

CIRCULATOR

BEFORE SERVICING.

FLAME SENSOR

DISCONNECT POWER

LINE

GND

BL

WH

PK

BK

BK

OR

PK

RD

RD

BL

9

8

12

1

15

11

14

7

2

5

4

13

3

6

10

MO
DULE

CONT

RO
L

IN

TE

GR
AT

ED

TW
O-

ST

AG
E

EAC

FS

BK

2

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.

LIMIT CONTROL

AUXILIARY

AUTO RESET

BL

WARNING:DISCONNECT

TRANSFORMER

40 VA

N

NO

3

BR

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES.

COLOR CODES:

1

E SWITCH

PRESSUR

SENSOR

FLAME

GN GREEN

GR

C

VAC

TO UNIT MUST BE

1

BR

AND GROUNDED.

1

115

SWITCH (PRESS.)

FIELD SPLICE

FIELD GND

LOW VOLTAGE FIELD

YL

BAFFLE LIMIT

AUTO RESET

WH

1

RD RED

GY GRAY

AUTO RESET

BURNER BOX LIMIT

WH

L

NOTES:

PK

BK

5

SWITCH

ID BLOWER PRESSURE

OR

SERVICING. WIRING

EQUIPMENT GND

(ON SOME MODELS)

INTERNAL TO

PROT. DEVICE

INTEGRATED CONTROL

PK

C. USE COPPER CONDUCTORS ONLY.

AT LEAST 105

IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED,

PK

PLUG CONNECTION

2

4

BK

DOOR OPEN)

(OPEN WHEN

DOOR SWITCH

COMPARTMENT

BLOWER

SWITCH (TEMP.)

GND

C

BLOWER

CIRCULATOR

PU PURPLE

JUNCTION

40 VA

PK PINK

Ø /60 HZ

DISCONNECT

GAS VALVE

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

OVERCURRENT

HI VOLTAGE (115V)

CONNECTOR

2 CIRCUIT

LOW VOLTAGE (24V)

GND

VAC

CH
AS

SI

S

GR
OU
ND

2

3

4

IGNITER

SURFACE

HOT

2

GND

BK BLACK

SETUP IS DONE WITHIN COMMUNICATING THERMOSTAT)

LEGACY MODE) OR INDEPENDENTLY FROM HEAT CALL (COMMUNICATING MODE ONLY -

TERMINALS TO RUN HUMIDIFIER DURING HEAT CALL ( COMMUNICATING MODE OR

HEAT CALL (COMMUNICATING OR LEGACY MODES). USE HUM-IN AND HUM-OUT

6. HUMIDIFIER INSTALLATION OPTIONS: USE HUM TERMINAL TO RUN HUMIDIFIER DURING

FOR MORE THAN 2 SECONDS WHILE IN STANDBY (NO THERMOSTAT INPUTS)

5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH

INDUCTOR COIL

BL BLUE

M

BLOWER

DRAFT

INDUCED

WH WHITE

BK

24

BLOWER COMPARTMENT

115 VAC/ 1

OVERCURRENT

BK

BR BROWN

YL YELLOW

3

HI VOLTAGE FIELD

HARNESS

ECM MTR

OR ORANGE

TERMINAL

POWER BEFORE

IGNITER

RD

BK

TO

POWER SUPPLY WITH

BURNER COMPARTMENT

PROTECTION DEVICE

PROPERLY POLARIZED

WH

BK

JUNC

TI

ON
 B

OX

GN

GND

BL

GY

RD

IGN

IND

-HI

IN

-LO

IN

-N

IGN

-N

AUX

IN

AUX

OUT

3A

FU

SE

1 2 R C

BIAS

BIAS

BIAS

BIAS

TERM

R C G W Y

Y2

SAT

GND

GND

NA

RAT

TERM

CT

BREAK OFF

TABS

DATA AC

BREAK OFF

TABS

LEFT CENTER RIGHT

ST

AT

US

CO

DE

BR

PU

UV

W

LI

NE

NEU
TR

AL

BK

BL

GY

BK

RD

YL

WH

RD

BK

BK

WH

WH

WH

GND

TX

RX

BR

RD

WH

WH

WH

RD

GN

YL

GN

GY

GY

BL

VDD

BL

OR

GY

GN

PK

OR

BL

GY

OR

GY

BL

(3)

(1)

M

C

GND

GV (13)

 (8)

PRESSURE

TRANSDUCER

PT

PT

PT

+

-

O

PR

ESS
UR
E

TR

ANS
DU
CE

R

RD

BK

GN

GY

BL

BK

GN

RD

C

SWITCH

PRESS.

NO

NO

C

SWITCH

PRESS.

NO

C

AUTO RESET

PRIMARY LIMIT

PU

IN

TE

GR
AT

ED

 CON

TR

OL MODUL

E

E17

YLYL

GR
OU
ND

GR
OU
ND

B

TTR

RA

AN

NS

SFFO

OR

RM

ME

ER

R

40 VA

V

VA

AC

C

111155

PK

V

VA

AC

24

BK

W

Содержание AMVS960603BU AA

Страница 1: ...serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriat...

Страница 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Страница 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Страница 4: ...ENTIFICATION 4 NOMENCLATURE The model and manufacturing number are used for positive identification of component parts used in manufacturing Please use these numbers when requesting service or parts i...

Страница 5: ...s Steel tubular heat exchanger 115 volt silicon nitride igniter Left or right gas entry Line voltage EAC terminal GMVS96 U GMVS960603BU AA GMVS960805CU AA Goodman Brand 96 Ultra Low NOx Gas Furnace 1...

Страница 6: ...the U S A this furnace can be used in the following non industrial commercial applications Schools Office buildings Churches Retail stores Nursing homes Hotels motels Common or office areas In all app...

Страница 7: ...T IN PROPERTY DAMAGE EQUIPMENT DAMAGE PERSONAL INJURY OR DEATH Condensate Drain Lines and Drain Trap Acondensing gas furnace achieves its high level of efficiency by extracting almost all of the heat...

Страница 8: ...ply pressures must be maintained within the ranges specified below The supply pressure must be constant and available with all other household gas fired appliances operating The minimum gas supply pre...

Страница 9: ...l altitudes the air temperature rise must be within the range listed on the the Specification Sheet applicable to your model for the fuel used Manifold pressure adjustments and combustion analysis are...

Страница 10: ...all after the power is turned on will run the outdoor unit at full capacity until the call is removed Use this mode for charging If system is running low stage cooling just cycle power and provide a c...

Страница 11: ...arget Runtime the temporary heat pump hold will be completely removed and the heat pump will become the primary heat source again if it fails to do so the strike count against the furnace will be rese...

Страница 12: ...mps up to full cooling demand airflow by first stepping up to 50 of the full demand for 30 seconds The motor then ramps to 100 of the required airflow A one 1 minute OFF delay at 100 of the cooling ai...

Страница 13: ...D ehum Optional Optional Optional if feature supported by thermostat L1 L2 INDOOR BOARD TERMINAL CONNECTIONS OUTDOOR BOARD TERMINAL CONNECTIONS OUTDOOR TRANSFORMER 24V AC 240V GROUNDRECOMMENDED FIELDP...

Страница 14: ...Refer to the low voltage wiring diagrams for additional wiring details Dehumidistat close on humidity rise R C G Y D ehum Dehumidistat close on humidity rise Figure 41 Fossil Fuel Applications This f...

Страница 15: ...105 C All line voltage wire splices must be made inside the furnace junction box Auxiliary Alarm Switch The control is equipped with a 24VAC Aux Alarm to be used for a condensate switch install desig...

Страница 16: ...sfully been completed the user will have access to system information once in range Option 2 Remove the furnace door ensure the control has power and then read the 3 digits The code will temporarily r...

Страница 17: ...scroll through Menus L6F Lm Cr Sr and rFd 4 Press and release the Center Button The center button is used to enter menus and make selections within menus 5 What will be displayed is the currently sele...

Страница 18: ...d increments Gas Heat Trim Factor Option Menu Gas Heat airflow may be trimmed from 10 to 10 in 2 increments Gas Heat Stage Multiplier Menu CFM This menu allows adjustment of the low fire CFM multiplie...

Страница 19: ...or otherwise trap condensate Use longest radius fittings possible If using 3 venting make the transition from 2 to 3 as close as practically possible Make sure there is no flue gas recirculation into...

Страница 20: ...are for vertical or horizontal termination of the combustion air inlet and the exhaust vent pipes on Category IV gas fired condensing furnaces The DCVK 30 kit can be used for 3 diameter pipe systems...

Страница 21: ...DRAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor windin...

Страница 22: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Страница 23: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Страница 24: ...SERVICING 24 GAS VALVE BURNER ASSEMBLY PRESSURE TRANSDUCER INTEGRATED CONTROL BOARD CONTROL TRANSFORMER PRESSURE SWITCHES VENT PIPE CONNECTION COMBUSTION AIR CONNECTION DRAFT INDUCER Component I D...

Страница 25: ...wires must be replaced replace with AWM 105 C 2 64 thick insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower co...

Страница 26: ...motor reinstall blower compartment door 6 Turn on electrical power and verify proper unit operation DISCONNECT ALL POWER BEFORE SERVICING WARNING CHECKING DUCT STATIC The maximum and minimum allowabl...

Страница 27: ...erature rise Decrease blower speed to increase temperature rise Refer to Circulator Blower Speed section in the Product Design section of this manual for speed changing details Temperature rise is rel...

Страница 28: ...uced draft blower This voltage to the IBD will vary between furnace models and is dependent on what percentage of maximum fire is being called for The power wires are colored red white and black A gre...

Страница 29: ...e etc and or consult with local gas utility WARNING HIGH VOLTAGE DISCONNECT ALL ELECTRICAL POWER AND SHUT OFF GAS SUPPLY BEFORE SERVICING OR INSTALLING THIS UNIT MULTIPLE POWER SOURCES MAY BE PRESENT...

Страница 30: ...E PERSONAL INJURY OR DEATH 6 Turn on gas to furnace and check for leaks If leaks are found repair and then reinstall burner compartment door 7 Turn on electrical power and verify proper unit operation...

Страница 31: ...ition control No voltage Check transformer room thermostat and wiring If you have 24 volts coming off the transformer but receive approximately 13 volts on the terminal board between C and R check for...

Страница 32: ...utively satisfy the thermostat under the set target time for this number of cycles the system will transition to the heat pump for primary heating dP Menu is enabled if the CF menu is set to 6 this pe...

Страница 33: ...ge non communicating units AC Compressor Cooling Single Stage single stage non comm units AC1 Compressor Cooling Low Stage communicating units AC2 Compressor Cooling High Stage communicating units dHU...

Страница 34: ...a set is correct for the specific model re populate data using correct memory card if required Furnace operates at reduced performance Airflow delivered is less than expected Circulator blower motor i...

Страница 35: ...r Furnace fails to operate 1 Analog Pressure Error Blocked Vent Error Need to check the APS Sensor or its connection if this error is occurred The failure conditions occur as per the following for 5 s...

Страница 36: ...essure switch circuit is closed at start of heating cycle Low stage pressure switch contacts sticking Short in pressure switch circuit wiring Replace low stage pressure switch Repair short in wiring I...

Страница 37: ...erify and correct unit ground wiring if needed Check igniter output from control replace if necessary Furnace fails to operate on high stage furnace operates normally on low stage Induced draft blower...

Страница 38: ...ch condensate switch open Check evaporator drain pan trap piping Fault Code Recall Accessing the furnace s diagnostic menu provides access to the last six faults detected by the furnace Faults are sto...

Страница 39: ...ED CONTROL PK C USE COPPER CONDUCTORS ONLY AT LEAST 105 IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLA...

Страница 40: ...contact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN B...

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