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GNB Industrial Battery Charger, Инструкция по установке и эксплуатации

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GNB

  

         

A division of

            

Exide Technologies

            

 
 
 
 
 
 
 
 
 
 
 

             

Industrial Battery Charger

 

 

                   Installation and Operation Manual 

 

 
 

                            

S47-0079 REV0410

Содержание Industrial Battery Charger

Страница 1: ...1 GNB A division of Exide Technologies Industrial Battery Charger Installation and Operation Manual S47 0079 REV0410 ...

Страница 2: ...Connecting AC Service to Charger 7 1 6 Grounding the Charger 7 1 7 Battery Connector and Charger Cable 7 1 8 Charging Rate Adjustment 8 2 0 Operation 8 2 1 046 0371 Control 13 3 0 Optional Features 13 4 0 Troubleshooting Maintenance 15 5 0 Replaceable Parts 15 5 1 Ordering Information 15 5 2 Recommended Spares 16 5 3 Spare Parts List 17 6 0 Schematics SAFETY INSTRUCTIONS ...

Страница 3: ...lity of serious electrical shock exists 6 During charge batteries produce hydrogen gas which can explode if ignited Never smoke use an open flame or create sparks in the vicinity of the battery Ventilate well when the battery is in an enclosed space 7 Do not connect or disconnect the battery plug while the charger is on Doing so will cause arching and burning of the connector resulting in charger ...

Страница 4: ...ation For the best operating conditions and longest life take care in selecting an installation site Avoid locations exposed to high humidity temperature extremes or dust Moisture condensing on machine parts and electrical components can cause corrosion which seriously affects operation efficiency and life All units are designed for floor mounting Standard cases may be stack mounted if required up...

Страница 5: ... When a 120 208 240 AC input unit is set for 120VAC a fuse neutral brass tube is required in the Line 2 neutral fuse position Fig 1 3 1 A C Voltage Adjustments 1 Ø 60Hz 120 208 240 A Voltage Code Fig 1 3 2 A C Voltage Adjustments 1Ø 3Ø 60Hz 208 240 480 B Voltage Code Fig 1 3 3 A C Voltage Adjustments 3 Ø 60Hz 480 575 K Voltage Code ...

Страница 6: ...r the available AC voltage For voltages up to 240 use a 240 volt disconnect switch For voltages greater than 240 to 600 use a 600 volt disconnect switch Two conductors and ground wire required for single phase Three conductors and ground wire required for three phase 1 5 Connecting AC Service to the Charger 1 5 1 Single Phase Models Connect the AC service to the L1 and L2 terminals located at the ...

Страница 7: ...ation or may be used to tailor the charger output for aging batteries The charging rate has been set at the factory therefore field adjustment should not be necessary If there appears to be a charging rate problem refer to the troubleshooting chart Section 4 If it is necessary to either increase or decrease the charging rate a rate adjustment terminal block is provided on the top rear of the trans...

Страница 8: ... display also presents messages if an abnormal charge indication is detected A yellow Charging indicator lights while the charger is charging A green Complete indicator lights when the charge is complete A red Fault indicator lights if an abnormal charge indication is detected The front panel has STOP EDIT and INFO buttons A charge can be stopped by pressing STOP and resumed by pressing STOP again...

Страница 9: ...rform an equalize charge if any of the following conditions exist 1 On flooded batteries the specific gravity of any cell at the end of charge is 20 points less than the average of all the cells 2 The on charge voltage of any cell at the end of charge is 20 millivolts less than the average of all the cells 3 The battery has been stored for 30 days The 046 0371 control can perform an equalize autom...

Страница 10: ...o the default display of amps and volts per cell The following information can be viewed Parameter DISPLAY DESCRIPTION Charger State XXXXXX Message describing charger state Amps CHARGER DC AMPS AA xxxA Charger current in amps Volts Cell BATTERY V C VC x xxVC Battery voltage in volts per cell v c Amp Hours ACCUMULATED AH AH xxxxAH Amp Hours returned for the current or last charge cycle Charge Time ...

Страница 11: ...ttery volts per cell Wrong size battery Battery fully charged Voltage jumper setting incorrect F5 NO DC CURRENT A VC No charging current to the battery A is the current at the end of charge and VC is the volts per cell at end of charge Faulty AC line contactor Open diode Faulty resonant capacitor Poor battery connections Open cell Faulty control board F6 Incorrect control setup F7 LONG CHARGE VC H...

Страница 12: ...tings CAUTION Remove AC and DC power from the charger before changing any jumper settings Refer to figure 1 for location of jumpers Jumper J5 should be set to match the battery voltage Volts 80V 72V 64V 48V 36V 24V 12V1 SP2 1 For non standard battery voltages above 80V the jumper is set on 12 and a resistor is installed in the charger wire harness based on the following calculation R 1250 x Nomina...

Страница 13: ... 100AH TP 80 TRIP POINT 2 35 2 45 V C FA FINISH A 100AH 0 1 10 0 A 100AH FV FINISH VOLTAGE 2 50 3 00 V C CV CUTOFF VOLTAGE 2 50 3 00 V C Exceeding this voltage terminates the charge immediately ST 80 TIMEOUT 0 00 24 00 Exceeding this time results in an F1 if F1 is enabled and ends normally if F1 is disabled see N1 parameter FT CHARGE TIMEOUT 0 00 24 00 Exceeding this time results in an F7 if F7 is...

Страница 14: ...charge cycle It works in conjunction with an automatic watering system that is supplied by others Note Watering valves have a one year part replacement warranty only 3 4 Charger Stand The charger stand is a metal frame that is designed to bolt the charger cabinet on top of it It raises the cabinet up to the operator s level rather than having the cabinet sitting on the floor SECTION 4 TROUBLESHOOT...

Страница 15: ...oo low See Section 1 8 E Battery has defective cells F Battery has been over watered 4 7 Charger does not turn off when the control terminates the charge cycle POSSIBLE CAUSE A Defective control B AC contactor has welded contacts 4 8 General Maintenance The charger requires a minimum of maintenance Connections and terminals should be kept clean and tight The charger should be periodically cleaned ...

Страница 16: ...mmended Spares The quantity of spares stocked should be increased as the number of chargers increases The following chart is the minimum quantity recommended per model for multiple charger installations OF CHARGERS OF SPARE PARTS KITS 1 3 1 4 10 2 11 25 3 26 50 4 51 100 5 SCHEMATIC REF SYMBOL DESCRIPTION QUAN USED QUANTITY RECOMMENDED ACF AC FUSE 1 PH 2 4 ACF AC FUSE 3 PH 3 6 DCF DC FUSE 1 2 CONTR...

Страница 17: ...5 Ohm 100 Watt 037 0018 1 25 Ohm 200 Watt 037 0015 2 50 Ohm 100 Watt 037 0010 2 50 Ohm 200 Watt Diodes 024 0001 70 A 600 Volt 024 0003 150 A 600 Volt Contactors A09 0020 30 Amp 3 Pole A09 0021 30 Amp 2 Pole A09 0049 60 Amp 3 Pole Controls P46 371 4 Button control Control Transformers A03 1210 240 480P 24S 50 VA A03 1211 120 240P 24S 50 VA A03 1213 480 600P 24S 50 VA DC Fuses 011 0243 80 Amp 130 Vo...

Страница 18: ...18 Three Phase Charger Schematic 02 400 ...

Страница 19: ...19 Single Phase Charger Schematic 02 416 ...

Страница 20: ... FAN AND FILTER OPTIONAL SHOWN IN HIGH VOLTAGE SETTING OUTPUT TAP ADJUSTMENT MODELS WITH DUAL VOLTAGE PRIMARY S WILL ONLY HAVE 1 5 AND 6 TAPS MODELS THAT HAVE A SET VOLTAGE WILL ONLY HAVE 1 AND 6 TAPS MODELS THAT HAVE DUAL VOLTAGE OR SET VOLTAGE MAY HAVE A SET VOLTAGE CONTROL TRANSFORMER 4 5 6 7 8 9 10 TRANSFORMER THERMAL OVERLOAD REV DESCRIPTION DATE D REMOVED THERMAL OVERLOAD 11 DRY FORM C RELAY...

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