DEC200 SERIES
INDUSTRIAL BATTERY
CHARGER I&O MANUAL
Страница 1: ...DEC200 SERIES INDUSTRIAL BATTERY CHARGER I O MANUAL ...
Страница 2: ...ut 8 8 Fault and Display Codes 8 9 DEC200 Standard Charger Operation 9 10 Charger Functional Description 10 10 1 LED Descriptions 10 10 2 Pause Push Button 10 10 3 Smart Start Stage 10 10 4 Auto Balance 10 10 5 Equalize Stage 10 10 6 Equalize Pushbutton 11 10 7 Low Battery Override Recovery 11 10 8 Incorrect Battery Limits 11 10 9 AC Power Failure 11 11 Maintenance 12 Appendix A Fault Codes 13 App...
Страница 3: ...and DC power connections before servicing this unit If injury does occur apply the prescribed treatment for electrical shock and obtain medical attention immediately g The charger is NOT for outdoor use Do not expose the charger to rain or snow h This charger is factory set to charge lead acid batteries only The operating environment should not contain any materials that may cause corrosion or con...
Страница 4: ...ation and to prevent damage to the charger and batteries The charger should be located in a clean cool normal ambient room temperature between 32o F 0o C and 104o F 40o C dry and well ventilated area In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall six inches from other equipment and never store anything beneath or on top of the cha...
Страница 5: ... from the top cover of the base unit Use the access between the two units or inside the second unit using the tools as recommended above e If stacking three high use the above procedure for stacking the third unit WARNING THESE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK WARNING TO REDUCE THE RISK OF FIRE INSTALL BATTERY CHARGER ON A FLOOR OF NON COMBUSTIBLE MATER...
Страница 6: ...for multi input chargers can be changed Follow Figure 1 page 6 for single phase input or Figure 2 page 7 for three phase input transformers A qualified electrical contractor should perform this adjustment 6 1 BRANCH CIRCUIT PROTECTION The charger comes with an internal supplementary protective device rated to accommodate the highest possible current and voltage for that model CAUTION TO REDUCE THE...
Страница 7: ...onnections PCB connections must NOT be altered from factory setting 208 VAC 60Hz CONFIGURATION 208 240 480V INPUT 240 VAC 60Hz CONFIGURATION 208 240 480V INPUT 480 VAC 60Hz CONFIGURATION 208 240 480V INPUT Sales Service Recycling 1 888 563 6300 6 L L 0 208 240 N N PCB Mains Input 480 Brown Black Black Blue 0 208 240 N L L N PCB Mains Input 480 Blue Black Black Brown 0 208 240 N L L N PCB Mains Inp...
Страница 8: ...INPUT 240VAC 60 Hz CONFIGURATION 208 240 480V INPUT 480VAC 60 Hz CONFIGURATION 208 240 480V INPUT Sales Service Recycling 1 888 563 6300 7 N 208 240 L2 L3 L N PCB Mains Input 480 208 208 240 240 480 480 L1 Blue Brown Black Black Black N 208 240 L2 L3 L N PCB Mains Input 480 208 208 240 240 480 480 L1 Blue Brown Black Black Black N 208 240 L2 L3 L N PCB Mains Input 480 208 208 240 240 480 480 L1 Bl...
Страница 9: ...G THE THREADED M6 HOLE GND PROVIDED USE COPPER CLAD ALUMINUM ALUMINUM OR COPPER CONDUCTORS ONLY After electrical connection is completed the charger is ready for operation 7 DC OUTPUT The DC charging cable has a commonly used battery plug or receptacle The polarity of the charger plug must be the same as the battery connector The BLACK DC cable must be connected to the battery negative terminal an...
Страница 10: ... PERIOD Lobt V CRITICAL FAULT CODE F R NONE CRITICAL FAULT CODE F Charge continues R A Output current F Fault code display will alternate with the two codes Ph Phase of charge i e 1 2 and 3 StSt Smart start LoBt low battery override Display will alternate with the two displayed information flashing LED NOTE In LoBt StSt Equalize and Termination charge function display will only be displayed for 10...
Страница 11: ...urrent is reached The charger will then proceed to the auto balance stage 10 4 AUTO BALANCE The charger maintains a constant current level of 22 of maximum output that is activated by voltage on at 2 20VPC and off at 2 40VPC with a time limit of 1 hour if 2 40VPC is not reached When current is flowing amps will be displayed and the yellow LED will be illuminated When no current is flowing the disp...
Страница 12: ...harger the charger will pass current at 75 of the maximum output current If less than 3 0VPC current will flow for 5 minutes and the charge will be suspended for 5 minutes The cycle is repeated until the battery voltage is greater than 1 70 VPC at the end of the 5 minute rest period If the battery voltage is greater than 1 70 VPC at the end of the 5 minute rest period the battery recovery mode wil...
Страница 13: ...essive dust to accumulate on the components inside Blow out with clean compressed air when necessary The chargers are designed with a breaker and fuse for the AC input and DC output respectively Should this fuse fail or breaker trip the cause must be determined before they are corrected or replaced Never replace the fuse or breaker with one of a higher capacity than the one originally fitted ...
Страница 14: ...ond stage time out Profile Dependant F11 C Incorrect Mains Frequency F12 C Control hardware MCU F13 S Thermistor fault F16 S Battery overheating if temp probe fitted F17 C Auto balance charge time out F18 C Battery disconnected without pausing charge F22 C di dt termination Key C critical fault Ö charge stopped Ö fault code displayed permanently S suspend fault Ö charge suspended until criteria fu...
Страница 15: ...tery voltage with a voltage meter Make sure battery voltage matches charger Battery may require servicing F07 High Voltage Check battery voltage with a voltage meter Make sure battery voltage matches charger F09 Battery Failure Battery did not reach gassing volts within the time limit Check battery for low voltage Confirm charger capacity is correctly matched to battery Check battery condition Con...
Страница 16: ...5AS1H 790 950 1120 36 95 37 9 32 9 16 4 M4 163 74 DEC200 36V 115AS1H 955 1150 1350 36 115 45 9 39 8 19 9 M5 216 98 DEC200 36V 135AS1H 1125 1350 1590 36 135 53 9 46 7 23 3 M5 238 108 Three Phase DEC200 24V 75AT1H 625 750 880 24 75 12 11 5 3 M4 134 61 DEC200 24V 95AT1H 790 950 1120 24 95 15 13 6 7 M4 145 66 DEC200 24V 115AT1H 955 1150 1350 24 115 19 16 8 1 M4 145 66 DEC200 24V 135AT1H 1125 1350 1590...
Страница 17: ... BROWN gy GREY rd RED wh WHITE YL G YELLOW GREEN T1 YL G DRAWING No 4 CMP 2600 01 WD E Drawn by Checked by MOD No REV Trev Peacock 13 12 02 B C000007 Materials White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 Adheasive AP51 Size A5 210mm x 147mm Text As shown Colour Black on white OR L2 L1 L3 L1 L2 L3 L2 L1 L3 L2 L1 L3 Trev Peacock 10 12 03 C000044 C Trev Peacock 19 12 03 C000045 D 208...
Страница 18: ...afford Park Manchester M17 1PF DRAWING No 4 CMP 2600 02 WD E Drawn by Trev Peacock Checked by MOD No REV Materials White Polypropylene 60u PP198 TC Clear Overlaminate 60u PP20 Adheasive AP51 Size A5 210mm x 147mm Text As shown Colour Black on white C000007 B Trev Peacock Trev Peacock 10 12 03 17 03 04 17 04 03 C000044 C Trev Peacock 19 12 03 C000045 D For 120V input connect to 120V connections on ...
Страница 19: ...APPENDIX E DIMENSIONS CABINET DIM A DIM B DIM C DIM D DIM E Size M4 19 69 26 65 16 93 17 54 12 99 Size M5 23 62 26 65 20 87 21 48 16 93 Sales Service Recycling 1 888 563 6300 18 ...
Страница 20: ...CLING 1 888 563 6300 TOLL FREE GNB Industrial Power A division of Exide Technologies U S A Tel 877 462 4636 GNB Industrial Power A division of Exide Technologies Canada Tel 800 268 2698 V19CIL5200ULD 2004 05 www gnb com ...
