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5-27

Cooling System (Diesel Engine)

When you decide it’s safe to lift the hood, here’s what
you’ll see:

Caterpillar

R

Diesel Engine

A. Engine Fan

B. Coolant Surge Tank

If the coolant inside the coolant surge tank is boiling,
don’t do anything else until it cools down.

The coolant level should
be at COLD ADD or
higher. If it isn’t, you may
have a leak in the radiator
hoses, heater hoses,
radiator, water pump or
somewhere else in the
cooling system.

Caterpillar

R

Diesel Engine

CAUTION:

Heater and radiator hoses, and other engine
parts, can be very hot. Don’t touch them. If you
do, you can be burned.

Don’t run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.

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Содержание C-Series 2001

Страница 1: ......

Страница 2: ...oblems on the Road This section tells you what to do if you have a problem while driving such as a flat tire or overheated engine etc 6 1 Service and Appearance Care Here the manual tells you how to k...

Страница 3: ...r it appears in this manual Please keep this manual in your vehicle so it will be there if you ever need it when you re on the road If you sell the vehicle please leave this manual in it so the new ow...

Страница 4: ...d a number of safety cautions in this book We use a box and the word CAUTION to tell you about things that could hurt you if you were to ignore the warning CAUTION These mean there is something that c...

Страница 5: ...hing that can damage your vehicle Many times this damage would not be covered by your warranty and it could be costly But the notice will tell you what to do to help avoid the damage When you read oth...

Страница 6: ...ave to do with your lamps MASTER LIGHTING SWITCH TURN SIGNALS PARKING LAMPS HAZARD WARNING FLASHER DAYTIME RUNNING LAMPS FOG LAMPS These symbols are on some of your controls WINDSHIELD WIPER WINDSHIEL...

Страница 7: ...Series models delivered from the factory are finished in a variety of ways by a number of companies you ll probably find other manuals in your finished vehicle These manuals are put there by the compa...

Страница 8: ...Safety Belts They re for Everyone 1 11 Here are Questions Many People Ask About Safety Belts and the Answers 1 12 How to Wear Safety Belts Properly 1 12 Driver Position 1 22 Safety Belt Use During Pre...

Страница 9: ...use you or make you push a pedal when you don t want to Adjust the driver s seat only when the vehicle is not moving Bucket and Bench Seats If your vehicle has a bucket or bench seat you can adjust it...

Страница 10: ...rd to let you reach the rear of the cab Bucket seats have outboard mounted levers to tilt the seatbacks forward or rearward Your seatback will move back and forth freely unless you come to a sudden st...

Страница 11: ...injury to the person sitting there Always press rearward on the seatback to be sure it is locked National Seats If Equipped If your vehicle has the low back National seat there are six ways you can ad...

Страница 12: ...nob on the front outboard side of the seat Push the knob to inflate Pull the knob to deflate To adjust the height of the cushion lift the cushion height adjustment handle up and forward You can choose...

Страница 13: ...ssenger s side The seat will lock in at 1 2 inch 1 5 cm increments The lever is located underneath the seat in the front Chugger Snubber Lock Out Feature If Equipped If your vehicle has this feature t...

Страница 14: ...r safety belt and check that your passengers belts are fastened properly too CAUTION It is extremely dangerous to ride in a cargo area inside or outside of a vehicle In a collision people riding in th...

Страница 15: ...ive But most crashes are in between In many of them people who buckle up can survive and sometimes walk away Without belts they could have been badly hurt or killed After more than 30 years of safety...

Страница 16: ...1 9 If the vehicle hits something it stops right then But nothing stops the people They keep moving Then something will stop them It could be the windshield...

Страница 17: ...sengers were to give that big vehicle a chance to deal with the force of the impact instead of you With belts you slow down as the vehicle does You get more time to stop You stop over more distance an...

Страница 18: ...ey work with safety belts not instead of them Every air bag system ever offered for sale has required the use of safety belts Even if you re in a vehicle that has air bags you still have to buckle up...

Страница 19: ...vehicle see the part of this manual called Children Follow those rules for everyone s protection First you ll want to know which restraint systems your vehicle has We ll start with the driver position...

Страница 20: ...plate and keep pulling until you can buckle the belt Pull up on the latch plate to make sure it is secure If the belt is pulled out all the way so that it locks press down on the button on the retract...

Страница 21: ...n B 5 To make the lap part tight on suspension type seats B pull down on the buckle end of the belt as you pull up on the shoulder belt If the shoulder belt is too tight D Pull out the belt at least 5...

Страница 22: ...like a window shade To add a little slack pull down on the shoulder belt just a little no more than 1 inch 25 mm D If it s now too loose pull it out like you did before and start again D If you move a...

Страница 23: ...you d be less likely to slide under the lap belt If you slid under it the belt would apply force at your abdomen This could cause serious or even fatal injuries The shoulder belt should go over the sh...

Страница 24: ...give nearly as much protection this way CAUTION You can be seriously hurt if your shoulder belt is too loose In a crash you would move forward too much which could increase injury The shoulder belt s...

Страница 25: ...ou can be seriously injured if your belt is buckled in the wrong place like this In a crash the belt would go up over your abdomen The belt forces would be there not at the pelvic bones This could cau...

Страница 26: ...be seriously injured if you wear the shoulder belt under your arm In a crash your body would move too far forward which would increase the chance of head and neck injury Also the belt would apply too...

Страница 27: ...sted across the body CAUTION You can be seriously injured by a twisted belt In a crash you wouldn t have the full width of the belt to spread impact forces If a belt is twisted make it straight so it...

Страница 28: ...ack out of the way For a suspension type seat if the belt is pulled out all the way so that it locks press down on the button on the retractor cover to make it retract Before you close the door be sur...

Страница 29: ...worn as low as possible below the rounding throughout the pregnancy The best way to protect the fetus is to protect the mother When a safety belt is worn properly it s more likely that the fetus won t...

Страница 30: ...has a full bench seat or a two passenger bench seat someone can sit in the center position When you sit in a center seating position you have a lap safety belt which has no retractor To make the belt...

Страница 31: ...one in a vehicle needs protection This includes infants and all other children Neither the distance traveled nor the age and size of the traveler changes the need for everyone to use safety restraints...

Страница 32: ...uch until a crash During a crash a baby will become so heavy it is not possible to hold it CAUTION Continued CAUTION Continued For example in a crash at only 25 mph 40 km h a 12 lb 5 5 kg baby will su...

Страница 33: ...raint will have a label saying that it meets federal motor vehicle safety standards The restraint manufacturer s instructions that come with the restraint state the weight and height limitations for a...

Страница 34: ...resent real problems in a medium duty vehicle like yours The only place where you can properly secure a child restraint is the center seating position the place that has the lap belt only But your veh...

Страница 35: ...ack of the infant The harness system holds the infant in place and in a crash acts to keep the infant positioned in the restraint A forward facing child seat C E provides restraint for the child s bod...

Страница 36: ...child restraints have used the adult belt system in the vehicle To help reduce the chance of injury the child also has to be secured within the restraint The vehicle s belt system secures the add on c...

Страница 37: ...securing an add on child restraint refer to the instructions that come with the restraint which may be on the restraint itself or in a booklet or both and to this manual The child restraint instructio...

Страница 38: ...In Canada the law requires that forward facing child restraints have a top strap and that the strap be anchored In the United States some child restraints also have a top strap If your child restrain...

Страница 39: ...estraint when and as the instructions say But don t use this position if the child restraint interferes with shifting gears See the earlier part about the top strap if the child restraint has one 1 Ma...

Страница 40: ...down on the child restraint If you re using a forward facing child restraint you may find it helpful to use your knee to push down on the child restraint as you tighten the belt 6 Push and pull the c...

Страница 41: ...le an older child should wear a lap shoulder belt and get the additional restraint a shoulder belt can provide The shoulder belt should not cross the face or neck The lap belt should fit snugly below...

Страница 42: ...r belt but the child is so small that the shoulder belt is very close to the child s face or neck A Move the child toward the center of the vehicle but be sure that the shoulder belt still is on the c...

Страница 43: ...in this way in a crash the child might slide under the belt The belt s force would then be applied right on the child s abdomen That could cause serious or fatal injuries Wherever the child sits the...

Страница 44: ...tch plates retractors and anchorages are working properly Look for any other loose or damaged safety belt system parts If you see anything that might keep a safety belt system from doing its job have...

Страница 45: ...l Engine Exhaust Brake 2 20 Two Speed Rear Axle Electric Shift Control If Equipped 2 23 Automatic Transmission Operation 2 25 Manual Transmission Operation 2 27 Parking 2 33 Parking Over Things That B...

Страница 46: ...cle with the windows closed is dangerous A child can be overcome by the extreme heat and can suffer permanent injuries or even death from heat stroke Never leave a child alone in a vehicle especially...

Страница 47: ...have power windows the controls are on each door The driver s door has a switch for the passenger s window as well Your power windows will not move unless the ignition switch is turned to ON Push the...

Страница 48: ...le with the ignition key is dangerous for many reasons A child or others could be badly injured or even killed They could operate the power windows or other controls or even make the vehicle move Don...

Страница 49: ...m to the first owner Each plug has a code on it that tells your dealer or a qualified locksmith how to make extra keys Keep the plugs in a safe place If you lose your keys you ll be able to have new o...

Страница 50: ...y and lock the doors whenever you drive D Young children who get into unlocked vehicles may be unable to get out A child can be overcome by extreme heat and can suffer permanent injuries or even death...

Страница 51: ...ly in some cities and even commercial vehicles are no exception Although your vehicle has a number of theft deterrent features we know that nothing we put on it can make it impossible to steal However...

Страница 52: ...D Avoid making hard stops for the first 200 miles 322 km or so During this time your new brake linings aren t yet broken in Hard stops with new linings can mean premature wear and earlier replacement...

Страница 53: ...l damage to the starter If the starter motor overheats and shuts off due to over cranking the motor must cool down before the switch will reset and allow you to operate the starter It can take up to s...

Страница 54: ...or will disengage if after two seconds the starter pinion gear does not engage the flywheel or there is no engine rpm signal from the engine speed sensor Starting Your Engine 1 Without pushing the acc...

Страница 55: ...Automatic Transmission If you have to restart the engine while the vehicle is moving you ll first have to shift the automatic transmission to NEUTRAL N This safety feature prevents starting the engine...

Страница 56: ...s how to do it without damaging your vehicle See Towing Your Vehicle in the Index Restarting the Diesel Engine While Moving Automatic Transmission If you have to restart the engine while the vehicle i...

Страница 57: ...starting fluid or you could damage your engine If you have the GM system use only GM approved starting fluid that has been tested to establish compatibility with the air inlet heater system Diesel Eng...

Страница 58: ...ne and get another 25 seconds of operation Do this only if you have to since there is a problem that can harm the engine if it isn t fixed Engine automatic shutdown for gasoline engines requires activ...

Страница 59: ...ssion if equipped is in NEUTRAL N The manual fast idle feature is activated by pressing the switch on the instrument panel When the switch is pressed again or any of the previous conditions are not me...

Страница 60: ...o rise within 15 seconds of starting stop the engine and find the cause D If the engine coolant temperature gage needle goes into the hot area on the gage stop the engine and find the cause of the ove...

Страница 61: ...ion and reduce engine life Engine idle speed should be increased to 1200 rpm whenever extended idle is required Once started the engine should be placed under load to allow the engine coolant temperat...

Страница 62: ...s 4 Before starting the engine be sure to unplug the cord How long should you keep the coolant heater plugged in The answer depends on the outside temperature Above 32_F 0_C the coolant heater is not...

Страница 63: ...rpm as shown on the Engine Information Plate Do not exceed 2900 rpm The accelerator and clutch pedals must be released in order for the exhaust brake to engage Whenever the exhaust brake is active th...

Страница 64: ...eadliner above the windshield or in another place near the driver that show how to use it Be sure to follow the directions carefully Use the following directions based on the type of shift control you...

Страница 65: ...standstill and then operate the transmission normally Manual Transmission The switch for the rear axle shift control is on the shift lever When the switch is up the rear axle is in the high range Push...

Страница 66: ...om LOW to HI move the lever to the HI position disengage the clutch pause engage the clutch and then press down on the accelerator When you shift the axle down from HI to LOW you don t have to clutch...

Страница 67: ...these With some of the transmissions you will find another manual in your vehicle that goes into more detail On the headliner in front of and above the driver or in some other place near the driver yo...

Страница 68: ...ddenly You or others could be injured To be sure your vehicle won t move even when you re on fairly level ground always set your parking brake and move the shift lever to PARK P CAUTION Shifting out o...

Страница 69: ...e the clutch begins its engagement If you do you can cause damage to your vehicle Double Clutching You must use the double clutching method when you shift an unsynchronized gear set Disengage the clut...

Страница 70: ...EUTRAL N when the vehicle is moving Clutch Brake Vehicles with Non Synchronized Transmission A clutch brake is used to stop transmission input shaft rotation so that FIRST 1 or REVERSE R gear selectio...

Страница 71: ...the engine running shift the two speed rear axle into low To be sure it s in low you ll need to move the vehicle in gear just a little 2 Hold the regular brake pedal down with your right foot 3 Apply...

Страница 72: ...ying the parking brake except while burnishing the parking brake linings see Propshaft Brake Burnish Procedure in the Index You can easily adjust the parking brake by turning the knob on the lever Tur...

Страница 73: ...eone or something If your vehicle has this system you will have a knob located to the right of the steering column To apply the parking brake pull the knob toward you Then shift the transmission to NE...

Страница 74: ...ike someone or something When both of these knobs are pushed in either hold the regular brake pedal down or if you have it pull out the blue TRACTOR PARKING knob to keep your rig from moving If your v...

Страница 75: ...oth the yellow SYSTEM PARK and the red TRAILER AIR SUPPLY knobs This will charge your trailer s air system If you have the blue TRACTOR PARKING knob pull it out to set the tractor brakes while the air...

Страница 76: ...ht will come on If the air pressure drops to 40 to 45 psi 275 to 309 kPa the SYSTEM PARK knob will automatically pop out and apply the spring brakes If you ever have a complete loss of air so that you...

Страница 77: ...ciousness and death You might have exhaust coming in if D Your exhaust system sounds strange or different D Your vehicle gets rusty underneath D Your vehicle was damaged in a collision D Your vehicle...

Страница 78: ...tting One place this can happen is a garage Exhaust with CO can come in easily NEVER park in a garage with the engine running Another closed in place can be a blizzard See Blizzard in the Index CAUTIO...

Страница 79: ...el If you have the optional air horn it is controlled by a cord that you ll find up above and to the left of the driver The harder you pull on the cord the louder the air horn will sound The air horn...

Страница 80: ...is finished the lever will return automatically An arrow on the instrument panel cluster will flash in the direction of the turn or lane change To signal a lane change just raise or lower the lever un...

Страница 81: ...o the center position An arrow on the instrument panel cluster will flash in the direction of the turn when the lever is in the up or down position This system replaces the turn signal feature on the...

Страница 82: ...Windshield Wipers The windshield wipers are controlled by turning the band with the wiper symbol on it For a single wiping cycle turn the band to MIST Hold it there until the wipers start then let go...

Страница 83: ...dshield Washer At the top of the multifunction lever there s a paddle with the word PUSH on it To spray washer fluid on the windshield push the paddle CAUTION In freezing weather don t use your washer...

Страница 84: ...nsmission and you apply your brakes the cruise control will shut off If you have a manual transmission and you apply your brakes or push the clutch pedal the cruise control will shut off CAUTION D Cru...

Страница 85: ...t 4 Take your foot off the accelerator pedal Resuming a Set Speed Once you re going about 30 mph 48 km h or more you can move the cruise control switch from ON to R A Resume Accelerate briefly The veh...

Страница 86: ...ds the cruise control will automatically turn off The cruise control function will be made available again the next time the engine is started Reducing Speed While Using Cruise Control Press in the bu...

Страница 87: ...ower gear to keep your speed down Of course applying the brake or clutch takes you out of cruise control Many drivers find this to be too much trouble and don t use cruise control on steep hills Endin...

Страница 88: ...e way if you have to Use this control only when you re driving Don t use it for parking or to hold the rig on a hill CAUTION Using the trailer brake hand control for parking or for holding the vehicle...

Страница 89: ...ifferentials so that power is transmitted equally to both rear axles Let up on the accelerator before you turn on your inter axle differential lock When you turn on this control the DIFF LOCK indicato...

Страница 90: ...like one or even both wheels may start to slip you can use this control It locks your rear differential so that power is transmitted equally to both rear wheels Let up on the accelerator before you tu...

Страница 91: ...e supply is closed off from the front scoop and an under hood air supply is opened This control is intended only for use in cold weather 32_ F 0_ C or below where snow and ice might plug the external...

Страница 92: ...nd clearance lamps switch D Taillamps D Instrument Panel Lights D License Plate Lamps Push the bottom left switch to turn on the headlamps as well as all of the lamps just listed Push the switch marke...

Страница 93: ...daytime running lights are required on all vehicles first sold in Canada The high and low beam headlamps will come on at reduced brightness in daylight when the following conditions are met D The igni...

Страница 94: ...instrument panel just above the radio If your vehicle doesn t have a radio the switch is located just above the storage area Use the switch to operate your clearance and marker lamps The marker lamps...

Страница 95: ...ped Press the tab under the mirror to reduce glare at night from headlamps behind you Outside Mirrors Adjust the outside mirror or mirrors by hand so you can just see a little of the side of your vehi...

Страница 96: ...hanging lanes Heated Outside Mirrors If Equipped If your vehicle has heated mirrors you ll find this switch on the upper right side of your instrument panel area just above the radio Use it to operate...

Страница 97: ...te lighter in with your hand while it is heating If you do it won t be able to back away from the heating element when it s ready That can make it overheat damaging the lighter and heating element To...

Страница 98: ...negative black outlets They have a 20 amp fuse that is common with the cigarette lighter Don t use the cigarette lighter when you re using a power jack because it may overload the circuit and blow th...

Страница 99: ...e cable that will go to the trailer to supply electrical power to the trailer s lighting system When not in use it is stored in the trailer air hose storage bracket NOTICE Starting in 1998 the center...

Страница 100: ...2 56 The Instrument Panel Your Information System...

Страница 101: ...er E Warning Lights F Heated Mirror Switch If Equipped G Diesel Engine Exhaust Brake Switch H Marker Clearance Lamps Switch If Equipped I Audio System or Storage Area J Glove Box K Hourmeter If Equipp...

Страница 102: ...n Diesel Engine Similar Your instrument panel cluster is designed to let you know at a glance how your vehicle is running You ll know how fast you re going about how much fuel is left and many other t...

Страница 103: ...l of the old odometer then it must be But if it can t then it s set at zero and a label must be put on the driver s door to show the old mileage reading when the new odometer was installed Engine Spee...

Страница 104: ...aying attention to your warning lights and gages could also save you or others from injury Warning lights come on when there may be or is a problem with one of your vehicle s functions As you will see...

Страница 105: ...rned to ON or START a tone will sound for about eight seconds to remind people to fasten their safety belts Charging System Indicator Light CAUTION If your vehicle has an electric hydraulic parking br...

Страница 106: ...ition is normal since the charging system may not be able to provide full power at engine idle As engine speeds are increased this condition should correct itself because higher engine speeds allow th...

Страница 107: ...ice If you can t go in for service immediately have the vehicle towed Range Inhibited Warning Light If Equipped If your vehicle is equipped with an automatic transmission this light could turn on indi...

Страница 108: ...warning light comes on it means that there is something wrong in the auxiliary brake system When this light comes on you will also hear a warning tone Both of these lights should come on briefly every...

Страница 109: ...o come on and stay on when brake reservoir pressure has dropped below 60 to 70 psi 410 to 480 kPa When this warning light comes on you will also hear a warning tone If the warning light and tone come...

Страница 110: ...ing tone Leaving the vehicle in this condition could result in your vehicle moving and will discharge the battery Parking Brake Warning Light This light turns on as a check when the engine is first st...

Страница 111: ...d apply the parking brake immediately Parking Brake Indicator Light Vehicles with hydraulic or air brakes have a brake indicator light When the ignition is on this light will come on when you set your...

Страница 112: ...arning light is on you don t have anti lock brakes and there s a problem with your regular brakes See Brake System Warning Light earlier in this section The anti lock brake system warning light should...

Страница 113: ...rpillarR Operation Maintenance Manual Low Coolant Warning Light You have a LOW COOLANT warning light If this light comes on your system is low on coolant and the engine may overheat The warning light...

Страница 114: ...e manual FAST IDLE feature is engaged For more details about this system see Fast Idle System in the Index Intake Heater Indicator Light Diesel Engines This light on the instrument panel cluster will...

Страница 115: ...ator Lamp Check Engine Light If your vehicle is equipped with either a gasoline engine or an electronically controlled diesel engine you will have this light If this light comes on or flashes while yo...

Страница 116: ...ad to costly repairs that may not be covered by your warranty Engine Oil Pressure Gage Gasoline Engine Diesel Engine The engine oil pressure gage on the lower right portion of your instrument panel cl...

Страница 117: ...il as soon as possible and have your vehicle serviced NOTICE Damage to your engine from neglected oil problems can be costly and is not covered by your warranty Change Oil Light If Equipped The CHANGE...

Страница 118: ...riven at a reduced speed while the REDUCED ENGINE POWER light is on but acceleration and speed may be reduced Anytime the CHECK ENGINE light stays on the vehicle should be taken to an authorized GM de...

Страница 119: ...ck into the cause One possible cause is a low oil level in the transmission NOTICE If you drive when the transmission temperature gage is in the warning zone you can badly damage the transmission Dayt...

Страница 120: ...l also hear a warning tone The tone and the light will stay activated until the problem is corrected This light may also come on if your vehicle is equipped with the optional automatic engine shutdown...

Страница 121: ...ss fuel to fill up than the gage indicated If you have a diesel engine also see your CaterpillarR Operation Maintenance Manual Air Pressure Gage If Equipped If your vehicle has air brakes this gage at...

Страница 122: ...vacuum on the scale the filter should be replaced After replacing the filter reset the gage by pressing in the yellow reset pin at the bottom of the gage If you have a diesel engine also see your Cat...

Страница 123: ...bout the particular systems supplied with your vehicle 3 2 Comfort Controls 3 5 Air Conditioning 3 5 Heating 3 6 Defogging 3 6 Ventilation System 3 7 Audio Systems 3 7 Setting the Clock 3 8 AM FM Ster...

Страница 124: ...setting operates the defogger Heated air comes out near the windshield Use this when fog or ice is on the windshield Temperature Lever The bottom lever lets you select the temperature of the air flowi...

Страница 125: ...or Bar The bar under your system display lets you select the temperature of the air coming into the passenger area of your vehicle Press COLD for cooler air and press HOT for warmer air Release the ba...

Страница 126: ...the button again DEFOG This setting operates the defogger Air comes out near the bottom of the windshield and at your front side windows HEATER Press the bottom of this button and heated air comes ou...

Страница 127: ...ir conditioner develops high system pressure it will automatically go into the MAX mode and REC will light on your display The A C system will remain in the MAX mode even if you press the MAX button u...

Страница 128: ...gh the air intake using the blower fan Fresh air can be drawn in when the vehicle is stationary or moving at low speed Air comes in through four vents in the instrument panel and is exhausted through...

Страница 129: ...ct the flow of air or close the vents altogether When you close a vent it will increase the flow of air coming out of any vents that are open If your vehicle does not have air conditioning there are a...

Страница 130: ...ime press this button and the SET button Finding a Station AM FM Press this button to switch between AM and FM The display shows your selection TUNE Press UP to increase the frequency of a radio stati...

Страница 131: ...he display and will blink 3 While pressing the SET button press the SEEK button Release both switches The radio will automatically search the band and select radio stations up to six which have good s...

Страница 132: ...e the tape Press FF to stop reversing the tape FF Press the right arrow to rapidly advance the tape Press REW to stop forwarding the tape PROGRAM A lighted arrow will show which side of the tape is pl...

Страница 133: ...lume slowly until you hear comfortably and clearly NOTICE Before you add any sound equipment to your vehicle like a tape player CB radio mobile telephone or two way radio be sure you can add what you...

Страница 134: ...rn The recommended cleaning cassette is available through your dealer GM Part No 12344789 You may also choose a non scrubbing action wet type cleaner which uses a cassette with a fabric belt to clean...

Страница 135: ...n driving 4 2 Defensive Driving 4 3 Drunken Driving 4 6 Control of a Vehicle 4 6 Braking 4 10 Steering 4 12 Off Road Recovery 4 13 Passing 4 14 Loss of Control 4 15 Driving at Night 4 17 Driving in Ra...

Страница 136: ...ventable of accidents Yet they are common Allow enough following distance It s the best defensive driving maneuver in both city and rural driving You never know when the vehicle in front of you is goi...

Страница 137: ...alcohol There are good medical psychological and developmental reasons for these laws The obvious way to solve the leading highway safety problem is for people never to drink alcohol and then drive Bu...

Страница 138: ...e other countries it s even lower The BAC limit for all commercial drivers in the United States is 0 04 percent The BAC will be over 0 10 percent after three to six drinks in one hour Of course as we...

Страница 139: ...in a person s system can make crash injuries worse especially injuries to the brain spinal cord or heart This means that when anyone who has been drinking driver or passenger is in a crash that perso...

Страница 140: ...up your foot and do it That s reaction time Average reaction time is about 3 4 of a second But that s only an average It might be less with one driver and as long as two or three seconds or more with...

Страница 141: ...er assist is used up it may take longer to stop and the brake pedal will be harder to push Hydraulic Brake Systems If your engine stops running or if your primary brake system stops working your vehic...

Страница 142: ...ck itself You may hear a momentary motor or clicking noise while this test is going on This is normal If there s a problem with the anti lock brake system this warning light will stay on See Anti Lock...

Страница 143: ...eeps receiving updates on wheel speed and controls braking pressure accordingly Remember Anti lock doesn t change the time you need to get your foot up to the brake pedal or always decrease stopping d...

Страница 144: ...off the brake pedal This will help you retain steering control If you do have anti lock it s different See Anti Lock Brakes in the Index In many emergencies steering can help you more than even the ve...

Страница 145: ...tain a reasonable steady speed Wait to accelerate until you are out of the curve and then accelerate gently into the straightaway Steering in Emergencies There are times when steering can be more effe...

Страница 146: ...act that such emergency situations are always possible is a good reason to practice defensive driving at all times and wear safety belts properly Off Road Recovery You may find that your right wheels...

Страница 147: ...etter time D Watch for traffic signs pavement markings and lines If you can see a sign up ahead that might indicate a turn or an intersection delay your pass A broken center line usually indicates it...

Страница 148: ...ng to turn D If you re being passed make it easy for the following driver to get ahead of you Perhaps you can ease a little to the right Loss of Control Let s review what driving experts say about wha...

Страница 149: ...to avoid sudden steering acceleration or braking including engine braking by shifting to a lower gear See Diesel Engine Exhaust Brake in the Index for information about using the exhaust brake on sli...

Страница 150: ...but they also make a lot of things invisible You can be temporarily blinded by approaching headlamps It can take a second or two or even several seconds for your eyes to readjust to the dark When you...

Страница 151: ...t wet suddenly when your reflexes are tuned for driving on dry pavement The heavier the rain the harder it is to see Even if your windshield wiper blades are in good shape a heavy rain can make it har...

Страница 152: ...y to avoid puddles But if you can t try to slow down before you hit them CAUTION Wet brakes can cause accidents They won t work as well in a quick stop and may cause pulling to one side You could lose...

Страница 153: ...oad If you can see reflections from trees telephone poles or other vehicles and raindrops dimple the water s surface there could be hydroplaning Hydroplaning usually happens at higher speeds There jus...

Страница 154: ...warning signs and otherwise be very cautious about trying to drive through flowing water Some Other Rainy Weather Tips D Turn on your low beam headlamps and your marker and clearance lamps if your ve...

Страница 155: ...ry trip D Larger vehicles can t be driven everywhere smaller ones can There are low underpasses truck routes and other special situations Usually these are well marked so be sure to watch for the sign...

Страница 156: ...to blend with the flow Try to merge into the gap at close to the prevailing speed Switch on your turn signal check your mirrors and try to blend smoothly with the traffic flow Once you are on the free...

Страница 157: ...road with the same scenery along with the hum of the tires on the road the drone of the engine and the rush of the wind against the vehicle that can make you sleepy Don t let it happen to you If it do...

Страница 158: ...tem and transmission These parts can work hard on mountain roads D Know how to go down hills The most important thing to know is this let your engine do some of the slowing down Shift to a lower gear...

Страница 159: ...p cool your engine and transmission and you can climb the hill better D Stay in your own lane when driving on two lane roads in hills or mountains Don t swing wide or cut across the center of the road...

Страница 160: ...ce scraper a small brush or broom a supply of windshield washer fluid a rag some winter outer clothing a small shovel a flashlight a red cloth and reflective warning triangles And if you will be drivi...

Страница 161: ...here Whatever the condition smooth ice packed blowing or loose snow drive with caution Accelerate gently Try not to break the fragile traction If you accelerate too fast the drive wheels will spin and...

Страница 162: ...mon help and keep yourself and your passengers safe D Turn on your hazard flashers D Tie a red cloth to your mirror arm to alert police that you ve been stopped by the snow D Put on extra clothing or...

Страница 163: ...it go a little faster than just idle That is push the accelerator slightly This uses less fuel for the heat that you get and it keeps the battery or batteries charged You will need a well charged bat...

Страница 164: ...ertification Tire label is provided by the final manufacturer and should be on the door or door jamb It also tells you the maximum weights for the front and rear axles called Gross Axle Weight Rating...

Страница 165: ...ts or components that fail because of overloading If you put things inside your vehicle like suitcases tools packages or anything else they will go as fast as the vehicle goes If you have to stop or t...

Страница 166: ...e of 1 700 rpm SET COAST has a base engine idle of 1 400 rpm C Without optional cruise control PTO UP has a base engine idle of 1 700 rpm PTO DOWN has a base engine idle of 1 400 rpm To engage a PTO w...

Страница 167: ...ds the engine speed selected by the accelerator pedal B With the optional cruise control RESUME ACCEL increases engine speed by 25 rpm SET COAST decreases engine speed by 25 rpm C Without the optional...

Страница 168: ...5 2 Hazard Warning Flashers 5 4 Other Warning Devices 5 5 Jump Starting 5 10 Towing Your Vehicle 5 18 Engine Overheating 5 20 Cooling System Gasoline Engines 5 27 Cooling System Diesel Engine 5 33 En...

Страница 169: ...n and off The hazard flasher switch is located on the steering column Press the button in to make your front and rear turn signal lamps flash on and off Your hazard warning flashers work no matter wha...

Страница 170: ...panel usually to the left of and below the steering column Pull the switch out to make your front and rear turn signal lamps flash on and off A light next to the switch will also flash Push it back i...

Страница 171: ...n the hazard lever until it locks into place It works no matter what position your key is in and even if the key isn t in To turn off the flasher move the turn signal lever either up or down Then move...

Страница 172: ...tricity to burn you If you don t follow these steps exactly some or all of these things can hurt you NOTICE Ignoring these steps could result in costly damage to your vehicle that wouldn t be covered...

Страница 173: ...electrical systems 3 Turn off the ignition on both vehicles Turn off all lamps that aren t needed as well as radios This will avoid sparks and help save both batteries and it could save your radio 4 L...

Страница 174: ...d metal engine part or some other well grounded part Don t connect positive to negative or you ll get a short that would damage the battery and maybe other parts too CAUTION Fans or other moving engin...

Страница 175: ...e vehicle with the dead battery 9 Attach the cable at least 18 inches 45 cm away from the dead battery but not near engine parts that move The electrical connection is just as good there but the chanc...

Страница 176: ...1 Disconnect the black negative cable from the heavy unpainted metal engine part on the vehicle that had the dead battery 2 Disconnect the black negative cable from the negative terminal on the vehic...

Страница 177: ...en towing it D Working on air brakes without first using the release studs to compress the springs can lead to injury Never work on the air brakes chambers without first using the release studs to com...

Страница 178: ...them Here are specific towing instructions Towing Your Vehicle From the Front Front Wheels Off the Ground Before Towing Block the rear wheels of the disabled vehicle On vehicles with air brakes relea...

Страница 179: ...ft Chain C Front Axle 3 Place a 6 x 6 x 5i hardwood beam underneath and slightly behind the front spring shackle brackets 4 Connect lift chains to the tow bar and raise the tow bar until lift chain sl...

Страница 180: ...eath and slightly behind the front spring shackle brackets as previously shown 3 Connect the lift chains to the tow bar and take up the slack in the chains until the tow bar is within 4 of the front b...

Страница 181: ...the ground Remove the rearward propshaft Tandem Drive Rear Axle Both Axles on the Ground Due to Type of Suspension or Attached Load Disconnect the propshaft at the forward tandem axle Secure the prop...

Страница 182: ...onnect the propshaft at the rear axle forward axle on tandem axle models Secure the propshaft to the frame or crossmember If there is damage or suspected damage to the axle s remove the axle shafts Co...

Страница 183: ...sure from both systems the parking brakes will have automatically engaged The tow operator can release the brakes manually by using the following steps Then your vehicle can be towed with all wheels o...

Страница 184: ...wise several turns to release the brakes Follow the same procedure to release the other brake 7 At the repair facility apply air pressure of at least 70 psi 480 kPa to the brake chambers either from a...

Страница 185: ...ngine if you see or hear steam coming from it Just turn it off and get everyone away from the vehicle until it cools down Wait until there is no sign of steam or coolant before you open the hood If yo...

Страница 186: ...shift to NEUTRAL N otherwise shift to the highest gear while driving DRIVE D for automatic transmissions 4 If climbing a hill downshift to raise engine and fan speeds If you no longer have the overhea...

Страница 187: ...s what you ll see Specialty Hood A Coolant Recovery Tank B Radiator Pressure Cap C Engine Fan Sloped Hood A Coolant Recovery Tank B Engine Fan C Radiator Pressure Cap If the coolant inside the coolan...

Страница 188: ...ses radiator water pump or somewhere else in the cooling system CAUTION Heater and radiator hoses and other engine parts can be very hot Don t touch them If you do you can be burned Don t run the engi...

Страница 189: ...y If there seems to be no leak start the engine again See if the engine cooling fan speed increases when idle speed is doubled by pushing the accelerator pedal down If it doesn t your vehicle needs se...

Страница 190: ...t get the overheat warning Your engine could catch fire and you or others could be burned Use a 50 50 mixture of clean drinkable water and DEX COOLR coolant NOTICE In cold weather water can freeze an...

Страница 191: ...oolant mixture directly to the radiator but be sure the cooling system is cool before you do it CAUTION Steam and scalding liquids from a hot cooling system can blow out and burn you badly They are un...

Страница 192: ...ntil it first stops Don t press down while turning the pressure cap If you hear a hiss wait for that to stop A hiss means there is still some pressure left 2 Then keep turning the pressure cap but now...

Страница 193: ...n feel the upper radiator hose getting hot Watch out for the engine cooling fan s 7 By this time the coolant level inside the radiator filler neck may be lower If the level is lower add more of the pr...

Страница 194: ...at COLD ADD or higher If it isn t you may have a leak in the radiator hoses heater hoses radiator water pump or somewhere else in the cooling system CaterpillarR Diesel Engine CAUTION Heater and radi...

Страница 195: ...nkable water and coolant at the coolant surge tank but be sure the cooling system including the coolant surge tank pressure cap is cool before you do it See the CaterpillarR Diesel Engine Operation Ma...

Страница 196: ...ystem is set for the proper coolant mixture With plain water or the wrong mixture your engine could get too hot but you wouldn t get the overheat warning Your engine could catch fire and you or others...

Страница 197: ...a hot engine 1 You can remove the coolant surge tank pressure cap when the cooling system including the coolant surge tank pressure cap and upper radiator hose is no longer hot Turn the pressure cap s...

Страница 198: ...5 31 2 Then keep turning the cap but now push down as you turn it Remove the pressure cap 3 Then fill the coolant surge tank with the proper coolant mixture up to the COLD FULL mark...

Страница 199: ...getting hot Watch out for the engine fan By this time the coolant level inside the coolant surge tank may be lower If the level is lower add more of the proper mixture to the coolant surge tank until...

Страница 200: ...out while you re driving especially if you maintain your tires properly If air goes out of a tire it s much more likely to leak out slowly But if you should ever have a blowout here are a few tips abo...

Страница 201: ...was quite low on air the tire can have a sudden air out This could cause you to lose control of the vehicle and have a serious crash Don t refill a flat or very low tire with air without first having...

Страница 202: ...parts of your vehicle as well as the tires If you spin the wheels too fast while shifting your transmission back and forth you can destroy your transmission Rocking Your Vehicle To Get It Out First tu...

Страница 203: ...CaterpillarR Diesel Engines 6 18 Engine Air Cleaner Filter 6 19 Automatic Transmission Fluid 6 20 Manual Transmission Fluid 6 21 Rear Axle 6 21 Rear Axle Shift Motor Option 6 22 Engine Coolant Gasolin...

Страница 204: ...vice manual It tells you much more about how to service your vehicle than this manual can To order the proper service manual see Service and Owner Publications in the Index You should keep a record wi...

Страница 205: ...service technician who is nearby And of course the pieces can severely damage the vehicle Don t change the fan drive ratio or increase the governed speed of the vehicle without getting the necessary...

Страница 206: ...fication could provide improved driveability and emission control system performance compared to other gasolines In Canada look for the Auto Makers Choice label on the fuel pump Canada Only Be sure th...

Страница 207: ...ll help prevent deposits from forming in your engine and fuel system allowing your emission control system to function properly Therefore you should not have to add anything to the fuel In addition ga...

Страница 208: ...and smoking materials away from the mixture NOTICE If there is water in your diesel fuel and the weather is warm or humid fungus and bacteria can grow in the fuel They can damage your fuel system You...

Страница 209: ...by use of improper fuel wouldn t be covered by your warranty To check on fuel availability ask an auto club or contact a major oil company that does business in the country where you ll be driving Fi...

Страница 210: ...full and is more likely in hot weather Open the fuel filler cap slowly and wait for any hiss noise to stop Then unscrew the cap all the way When you put the cap back on turn it to the right clockwise...

Страница 211: ...rs D Do not fill a container while it is inside a vehicle in a vehicle s trunk pickup bed or on any surface other than the ground D Bring the fill nozzle in contact with the inside of the fill opening...

Страница 212: ...6 10 Then take the hand holds and pull the hood forward When you tilt the hood far enough the cables will support it...

Страница 213: ...he prop rod located on the panel where the arrow is pointing CAUTION Things that burn can get on hot engine parts and start a fire These include liquids like fuel oil coolant brake fluid windshield wa...

Страница 214: ...ir or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or...

Страница 215: ...ck your engine oil every time you get fuel In order to get an accurate reading the oil must be warm and the vehicle must be on level ground The engine oil dipstick is located on the driver s side of t...

Страница 216: ...in the proper operating range Push the dipstick all the way back in when you re through What Kind of Engine Oil to Use Oils recommended for your vehicle can be identified by looking for the starburst...

Страница 217: ...l with the American Petroleum Institute Certified For Gasoline Engines starburst symbol Failure to use the recommended oil can result in engine damage not covered by your warranty GM GoodwrenchR oil m...

Страница 218: ...er occurs first without an oil change The system won t detect dust in the oil So if you drive in a dusty area be sure to change your oil and filter every 3 000 miles 5 000 km or sooner Remember to res...

Страница 219: ...er for help Engine Oil CaterpillarR Diesel Engines See your CaterpillarR Operation Maintenance Manual for information on oil quality and viscosities as well as the temperature range chart Air Filter R...

Страница 220: ...the air cleaner on the passenger s side of the engine When the yellow indicator reaches the red ring in the sight glass it s time to service the air filter After the air filter is properly serviced th...

Страница 221: ...ur vehicle may also be equipped with an optional Filter Minder gage See Warning Lights Gages and Indicators in the Index Automatic Transmission Fluid When to Check A good time to have it checked is wh...

Страница 222: ...t when the SERVICE TRANS FILTER indicator light on the instrument panel comes on or every three years whichever occurs first Manual Transmission Fluid When to Check A good time to have it checked is w...

Страница 223: ...what kind of lubricant to use See Recommended Fluids and Lubricants in the Maintenance Schedule Rear Axle Shift Motor Option When to Check and Change Fluid If you have an optional air shift two speed...

Страница 224: ...nd DEX COOLR coolant will D Give freezing protection down to 34_F 37_C D Give boiling protection up to 252_F 122_C D Protect against rust and corrosion D Help keep the proper engine temperature D Let...

Страница 225: ...ngine could get too hot but you wouldn t get the overheat warning Your engine could catch fire and you or others could be burned Use a 50 50 mixture of clean drinkable water and DEX COOLR coolant NOTI...

Страница 226: ...6 24 Checking Coolant Coolant Recovery Tank Gasoline Engines Specialty Hood Coolant Recovery Tank Gasoline Engines Sloped Hood...

Страница 227: ...D level or a little higher on the coolant recovery tank with the gasoline engine or at the COLD FULL mark visible through the surge tank with the diesel engine If this light comes on and stays on it m...

Страница 228: ...ixture at the recovery tank or the surge tank but be careful not to spill it CAUTION You can be burned if you spill coolant on hot engine parts Coolant contains ethylene glycol and it will burn if the...

Страница 229: ...oolant loss and possible engine damage from overheating Be sure the arrows on the cap line up with the top of the overflow tube Surge Tank Pressure Cap Diesel Engines The surge tank pressure cap must...

Страница 230: ...ermine what kind of fluid to use see Recommended Fluids and Lubricants in the Index NOTICE When adding power steering fluid or making a complete fluid change always use the proper fluid Failure to use...

Страница 231: ...NOTICE D When using concentrated washer fluid follow the manufacturer s instructions for adding water D Don t mix water with ready to use washer fluid Water can cause the solution to freeze and damag...

Страница 232: ...fluid Brake fluid could spill on the hot engine and it can catch fire You could be burned and your vehicle could be damaged See Checking Brake Fluid in this section Checking Brake Fluid Apply the brak...

Страница 233: ...is could cause a crash Always use the proper brake fluid NOTICE D Using the wrong fluid can badly damage brake system parts For example just a few drops of mineral based oil such as engine oil in your...

Страница 234: ...apid increase in pedal travel This could be a sign of brake trouble Brake Adjustment Every time you make a brake stop your brakes adjust for wear Replacing Brake System Parts The braking system on a v...

Страница 235: ...ull pressure check your air pressure gage It should read at least 100 psi 692 kPa Moisture Ejector Option If you have air brakes with a moisture ejector the valve automatically ejects moisture from th...

Страница 236: ...transmission fluid GM Part Number 12345881 How to Check and Add Fluid First apply the parking brake To check the fluid level look at the MAX and MIN lines on the side of the reservoir If the level is...

Страница 237: ...ree travel Your Maintenance Schedule has more on this If your clutch ever needs service be sure to use only genuine GM clutch replacement parts Chassis Lubrication Your Maintenance Schedule provides a...

Страница 238: ...6 36 Single Axle Models...

Страница 239: ...nd Hinges Apply chassis lubricant 6 Slack Adjuster n One fitting 7 Brake Cam Roller Pins at interface of pin and shoe n Apply engine oil 8 Front Steering Knuckles One fitting each side lower bushing h...

Страница 240: ...with GM Part No 1051344 Wheel Bearing Lubricant Two fittings each joint 1610 Series and larger lubricate with GM Part No 1051344 Wheel Bearing Lubricant 19 Rear Wheel Bearing Hand pack or lubricate 2...

Страница 241: ...icate with GM Part No 1051344 Wheel Bearing Lubricant 4 Brake Shoe Roller Pins Apply engine oil at pin to shoe joint only 5 Rear Spring Pin One fitting each side 6 Wheel Bearings Hand pack or lubricat...

Страница 242: ...u re not going to drive your vehicle for 25 days or more remove the black negative cable from the battery This will help keep your battery from running down If your vehicle has more than one battery b...

Страница 243: ...he Index for more information Replacement blades come in different types and are removed in different ways Here s how to remove the Sheppard s Hook type 1 Pull the windshield wiper arm away from the w...

Страница 244: ...m bolts on top and the single 8 mm bolt at the top front Then pull the cover toward you and lift it off You can then remove the front cover if you need to by removing the two 8 mm bolts and pulling it...

Страница 245: ...y open the drain valve at the bottom of the filter See Engine Oil in the Index for proper disposal procedures Secondary Fuel Filter and Water Separator Heater Option If you have a CaterpillarR diesel...

Страница 246: ...the cylinder and the top of the valve before you take out the cylinder 4 Check the inside of the valve for any foreign matter Clean the valve as necessary 5 Cover the valve to protect it from dirt an...

Страница 247: ...ou ll see on the glass Refer to your Maintenance Schedule for the proper oil to use When you fill the hub check the glass again after driving a short distance It takes a while for the oil to flow thro...

Страница 248: ...serious accident See Loading Your Vehicle in the Index CAUTION Continued CAUTION Continued D Underinflated tires pose the same danger as overloaded tires The resulting accident could cause serious inj...

Страница 249: ...overloading D Bad wear D Bad handling D Bad fuel economy NOTICE Continued NOTICE Continued If your tires have too much air overinflation you can get the following D Unusual wear D Bad handling D Rough...

Страница 250: ...dual wheel setup generally wears faster than the inner tire Your tires will wear more evenly and last longer if you rotate the tires periodically If you re going to be doing a lot of driving on high c...

Страница 251: ...e radial and bias belted tires the vehicle may not handle properly and you could have a crash Be sure to use the same type of tires all around When you replace tires make sure they are the same size l...

Страница 252: ...tion to be sure they are This section lets you know how often to check the tightness of the wheel nuts on your vehicle and how tight they must be First use these pictures to decide what kind of wheels...

Страница 253: ...er rear tire and rim assembly so that its valve stem is exactly opposite the valve stem on the inner tire and rim assembly 3 Put on the wheel nuts 4 Finger tighten the nuts 5 Oil the surfaces between...

Страница 254: ...rted in any way Inspect hubs and hub piloted wheels for damage Because of loose running wheels piloting pad damage may occur and require replacement of the entire hub for proper centering of the wheel...

Страница 255: ...be leaking because it is damaged Don t use an inner tube or some other thing to try to stop the leaking Get a new wheel of the proper type CAUTION Without the correct wheel you may not be able to stop...

Страница 256: ...GM original equipment wheel Appearance Care Remember cleaning products can be hazardous Some are toxic Others can burst into flame if you strike a match or get them on a hot part of the vehicle Some...

Страница 257: ...ad the instructions on the cleaner label D Clean up stains as soon as you can before they set D Carefully scrape off any excess stain D Use a clean cloth or sponge and change to a clean area often A s...

Страница 258: ...rst clean with cool water and allow to dry completely 3 If a stain remains follow instructions for Multi Purpose Interior Cleaner Cleaning Vinyl Use warm water and a clean cloth D Rub with a clean dam...

Страница 259: ...window since they may have to be scraped off later Cleaning the Outside of the Windshield and Wiper Blades If the windshield is not clear after using the windshield washer or if the wiper blade chatte...

Страница 260: ...ance Care and Materials in the Index Don t use cleaning agents that are petroleum based or that contain acid or abrasives All cleaning agents should be flushed promptly and not allowed to dry on the s...

Страница 261: ...ou may use chrome polish on chrome or stainless steel trim if necessary Use special care with aluminum trim To avoid damaging protective trim never use auto or chrome polish steam or caustic soap to c...

Страница 262: ...ody repair shop applies anti corrosion material to the parts repaired or replaced to restore corrosion protection Original manufacturer replacement parts will provide the corrosion protection while ma...

Страница 263: ...parts such as fuel lines frame floor pan and exhaust system even though they have corrosion protection At least every spring flush these materials from the underbody with plain water Clean any areas...

Страница 264: ...plastic rubber and vinyl 1052925 16 oz 0 473 L Multi Purpose Interior Cleaner Cleans carpets seats interior trim door panels and floor mats 1052929 16 oz 0 473 L Wheel Cleaner Spray on and rinse with...

Страница 265: ...ts is on your Certification Tire label Here is what each one means TRUCK SERVICE A vehicle made to carry property or special equipment It is made for uniform frame loading That includes using the vehi...

Страница 266: ...a list of all production options and special equipment Be sure that this label is not removed from the vehicle Electrical System Add On Electrical Equipment NOTICE Don t add anything electrical to yo...

Страница 267: ...ble link with one of the same size and insulation type Fusible link insulation is a special purpose high temperature material The hydraulic brake booster motor feed circuit and starter relay circuit a...

Страница 268: ...If you ever have a problem on the road and don t have a spare circuit breaker you can borrow one of the correct value Just pick some feature of your vehicle that you can get along without like the rad...

Страница 269: ...atbelt Module BLOWER Blower Motor A C A C Clutch Compressor A C Controller A C Clutch Relay TRN HAZ Turn Signal Lamps Hazard Lamps Name Circuits Protected CHAS Air Suspension Dump Valve Air Dryer HYD...

Страница 270: ...SW Instrument Panel Cluster Telltales Daytime Running Lamp Module Daytime Running Lamp Relay Alarm Module Ignition 1 Relay Vehicle Interface Module Diesel Engines Parking Brake Module Transmission Rel...

Страница 271: ...oline Engines BLOWER Blower Motor A C A C Clutch Compressor A C Controller A C Clutch Relay Name Circuits Protected TRN HAZ Turn Signal Lamps Hazard Lamps CHAS Exhaust Brake Air Suspension Dump Valve...

Страница 272: ...ime Running Lamp Module Daytime Running Lamp Relay Alarm Module Ignition 1 Relay AUX I Auxiliary Wiring Ignition RDO Radio Auxiliary Wiring DR LK Power Door Locks Maxi Fuse Block When a circuit goes o...

Страница 273: ...h maxi fuses of the same rating Do not use maxi fuses of higher amperage than those indicated on the maxi fuse block Vehicles with Hydraulic Brakes Vehicles with Air Brakes Name Circuits Circuit Break...

Страница 274: ...t is recommended that you use an ACR type bulb whenever you need to replace one Before you replace any bulbs be sure that all lamps are off and the engine isn t running Capacities and Specifications R...

Страница 275: ...6 1 Additional oil is required with auxiliary oil filter systems Make sure to add enough extra oil to fill the auxiliary oil filter system For vehicles equipped with the LUBERFINER 750 C add 14 quart...

Страница 276: ...18 4 8 7 FS6406 18 4 8 7 FS8406 18 5 8 8 RT8908LL 29 1 13 8 Automatic Transmission Pints Liters AT545 for oil pan filter change 40 0 19 0 MT643 for oil pan filter change 13 0 24 5 MT653 for oil pan fi...

Страница 277: ...0 13 0 DT402P front 35 0 16 5 RT402 rear 36 0 17 0 Above capacities volumes are approximate Air Conditioning Refrigerant Capacity Refrigerant See Underhood Label Normal Maintenance Replacement Parts...

Страница 278: ...54 Air Cleaner Donaldson P522606 ACDelcoR A1518C Fuel Filter ACDelcoR 915 Primary ACDelcoR GF626 Secondary Fuel Filter CATR 1R0751 Pressure Caps RC 54 GM Part No 15997145 Optional Davco K28 D350921 sp...

Страница 279: ...cle Your vehicle needs these services to retain its safety dependability and emission control performance 7 2 Introduction 7 4 Part A Scheduled Maintenance Services 7 5 Scheduled Maintenance 7 25 Part...

Страница 280: ...t Improper vehicle maintenance can even affect the quality of the air we breathe Improper fluid levels or the wrong tire inflation can increase the level of emissions from your vehicle To help protect...

Страница 281: ...ls and equipment for the job If you have any doubt have a qualified technician do the work If you want to get the service information see Service and Owner Publications in the Index Part B Owner Check...

Страница 282: ...needs you ll know that GM trained and supported service people will perform the work using genuine GM parts The proper fluids and lubricants to use are listed in Part C Make sure whoever services your...

Страница 283: ...dule further explain maintenance services See Scheduled Maintenance Supplements earlier in this section 1 000 Miles 1 600 km j Wheel stud nut service 46 3 000 Miles 5 000 km j Check Oil Life Monitor I...

Страница 284: ...ichever occurs first 12 j Lubricate door hinge pins and rollers with engine oil j Wheels and tires service 15 46 j Hydraulic brake service or every 6 months whichever occurs first 7 j Hydraulic parkin...

Страница 285: ...or every 6 months whichever occurs first 22 j Hydraulic parking brake service or every 6 months whichever occurs first 8 j Clutch pedal free travel service 10 j Clean air brake application valve or ev...

Страница 286: ...amber service or every 2 months whichever occurs first 41 j Trailer brake hand control valve service or every 3 months or 900 hours whichever occurs first 42 27 000 Miles 45 000 km j Check Oil Life Mo...

Страница 287: ...ck fluid levels or every 3 months whichever occurs first 1 2 6 j Chassis lubrication service or every 6 months whichever occurs first 12 j Inspect door hinge pins and bushings and replace as necessary...

Страница 288: ...raulic parking brake service or every 6 months whichever occurs first 8 j Clutch pedal free travel service 10 45 000 Miles 75 000 km j Check Oil Life Monitor If engine oil and filter are changed reset...

Страница 289: ...irst 3 26 j Rear axle air shift motor service 11 j Check air brake relay valve operation and check for leaks or every month or every 300 hours whichever occurs first j Air brake chamber service or eve...

Страница 290: ...ck fluid levels or every 3 months whichever occurs first 1 2 6 60 000 Miles 100 000 km j Check Oil Life Monitor If engine oil and filter are changed reset monitor See Engine Oil in the Index 3 9 j Che...

Страница 291: ...filter are changed reset monitor See Engine Oil in the Index 3 9 j Check fluid levels or every 3 months whichever occurs first 1 2 6 66 000 Miles 110 000 km j Check Oil Life Monitor If engine oil and...

Страница 292: ...ts service or every 12 months whichever occurs first 18 j Clutch pedal free travel service 10 j Thermostatically controlled engine cooling fan service 4 20 j Shields and underhood insulation service 4...

Страница 293: ...r every 6 months whichever occurs first 12 j Lubricate door hinge pins and rollers with engine oil j Wheels and tires service 15 46 j Hydraulic brake service or every 6 months whichever occurs first 7...

Страница 294: ...or See Engine Oil in the Index 3 9 j Check fluid levels or every 3 months whichever occurs first 1 2 6 90 000 Miles 150 000 km j Check Oil Life Monitor If engine oil and filter are changed reset monit...

Страница 295: ...ls or every 3 months whichever occurs first 1 2 6 96 000 Miles 160 000 km j Check Oil Life Monitor If engine oil and filter are changed reset monitor See Engine Oil in the Index 3 9 j Check fluid leve...

Страница 296: ...Monitor If engine oil and filter are changed reset monitor See Engine Oil in the Index 3 9 j Check fluid levels or every 3 months whichever occurs first 1 2 6 100 000 Miles 166 000 km j Change power...

Страница 297: ...that the failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle s useful life We however urge that all recomme...

Страница 298: ...e indicator may come on before 3 000 miles 5 000 km Never drive your vehicle more than 7 500 miles 12 500 km or 12 months without an oil and filter change The system won t detect dust in the oil So if...

Страница 299: ...g upper cover and side cover attaching bolts steering column mounting bolts and cardan joint clamp bolts tighten if necessary See service manual D Inspect power steering hoses tubes and fittings for l...

Страница 300: ...removed See Recommended Fluids and Lubricants in the Index D Oil filled type Some wheel bearings are lubricated by rear axle lubricant When you have oil filled hubs use lubricant identical to that use...

Страница 301: ...anual for coolant recommendations and change intervals 37 Rear axle service Change the lubricant See Recommended Fluids and Lubricants in the Index 38 Front axle service Re pack upper kingpin roller b...

Страница 302: ...ts showing wear Remove disassemble clean and inspect the spring brake control valve replace rubber parts 46 Tighten the wheel stud nuts to the specified torque values at 1 000 miles 1 600 km Thereafte...

Страница 303: ...hicle At Each Fuel Fill It is important for you or a service station attendant to perform these underhood checks at each fuel fill Engine Oil Level Check Check the engine oil level and add the proper...

Страница 304: ...ion Silicone grease on weatherstrips will make them last longer seal better and not stick or squeak Apply silicone grease with a clean cloth During very cold damp weather more frequent application may...

Страница 305: ...our vehicle needs service Automatic Transmission Shift Indicator Check Check that the indicator points to the gear chosen Steering Check Be alert for any changes in steering action abnormal front tire...

Страница 306: ...ve the control to the defrost symbol and the fan to HI or the high symbol Then check the airflow from the ducts at the inside base of the windshield Mirrors and Sun Visors Check Check that friction jo...

Страница 307: ...occur on underbody parts such as fuel lines frame floor pan and exhaust system At least every spring flush these materials from the underbody with plain water Take care to clean well any areas where m...

Страница 308: ...Operation Maintenance Manual for engine oil recommendations USAGE FLUID LUBRICANT Engine Coolant GM Gasoline Engine 50 50 mixture of clean drinkable water and use only GM GoodwrenchR DEX COOLR or Hav...

Страница 309: ...Steering Fluid GM Part No 1052884 1 pint 1050017 1 quart or equivalent USAGE FLUID LUBRICANT Manual Transmission Synthetic Manual Transmission Fluid GM Part No 12345724 is the recommended lubricant t...

Страница 310: ...otor Lubricant Refrigerant Oil GM Part No 5416939 USAGE FLUID LUBRICANT Propshafts and Splines Wheel bearing lubricant meeting requirements of NLGI 2 Category GC or GC LB GM Part No 1051344 or equival...

Страница 311: ...e maintenance record charts provided here Any additional information from Owner Checks and Services can be added on the following record pages Also you should retain all maintenance receipts Your owne...

Страница 312: ...7 34 Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED...

Страница 313: ...7 35 Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED...

Страница 314: ...7 36 Maintenance Record DATE ODOMETER READING SERVICED BY MAINTENANCE PERFORMED...

Страница 315: ...the above address for quotation 2001 120 00 2001 50 00 2001 20 00 2001 15 00 TOTAL MATERIAL Michigan Purchasers U S Order Processing 6 00 Canadian Postage GRAND TOTAL add 6 sales tax GM CHE ORD99 Pric...

Страница 316: ...ns and how to report any safety defects 8 2 Customer Satisfaction Procedure 8 3 Customer Assistance for Text Telephone TTY Users 8 3 Customer Assistance Offices 8 5 Roadside Assistance 8 5 Warranty In...

Страница 317: ...NE Discuss your concern with a member of dealership management Normally concerns can be quickly resolved at that level If the matter has already been reviewed with the sales service or parts manager c...

Страница 318: ...TTY Users To assist customers who are deaf hard of hearing or speech impaired and who use Text Telephones TTYs GMC has TTY equipment available at its Customer Assistance Center Any TTY user can commun...

Страница 319: ...ench 1 800 263 3830 For Text Telephone devices TTYs Roadside Assistance 1 800 268 6800 Mexico Central America and Caribbean Islands Countries Except Puerto Rico and U S Virgin Islands General Motors d...

Страница 320: ...vices can also be arranged for situations such as retrieving locked in keys changing a tire or delivering gasoline at a charge to the owner We also provide dealer information at no charge such as loca...

Страница 321: ...not become involved in individual problems between you your dealer or General Motors To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in the Washing...

Страница 322: ...ify us Please call us at 1 800 GMC 8782 1 800 462 8782 or write GMC Medium Duty Truck Customer Assistance Center P O Box 33172 Detroit MI 48232 5172 In Canada please call us at 1 800 263 3777 English...

Страница 323: ...information needed to knowledgeably service General Motors cars and trucks Each bulletin contains instructions to assist in the diagnosis and service of your vehicle OWNER S INFORMATION Owner publica...

Страница 324: ...the above address for quotation 2001 120 00 2001 50 00 2001 20 00 2001 15 00 TOTAL MATERIAL Michigan Purchasers U S Order Processing 6 00 Canadian Postage GRAND TOTAL add 6 sales tax GM GMC ORD99 Pric...

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