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GENERAL ENGINE MECHANICAL 6A-13
1. Outer camshaft bearings. Drive the bearings into
place using J 6098-01 (figure 20).
Im portant
• Make sure the ca m sh aft bearing hole (or
holes) align with the oil hole (or holes) in the
block. On some engines, the oil holes may be
difficult to see. If so, use a piece of 2 mm
3/32-inch) rod as shown in figure 21 to check
alignment.
2. Inner camshaft bearing. Use tool J 6098-01 (figure
19).
• Assemble the tool with the pilot engaged in
the front bearing and the pilot flange against
the front face of the block.
• Slide the puller screw, with nut and washer,
through the pilot.
• Place the new bearing on the bearing tool.
Hold the bearing tool and bearing against the
bearing bore. Align the bearing oil hole with
the oil hole in the block.
• Thread the puller screw into the bearing tool
enough to hold the tool and bearing in place.
Holding the puller screw with a wrench, turn
the nut with a second wrench to pull the
cam shaft bearing into place.
Remove the puller screw, pilot, and bearing
tool.
Im p o rtan t
• Make sure the ca m sh aft bearing hole (or
holes) align with the oil hole (or holes) in the
block. If it is difficult to see the alignm ent, use
a piece of brass rod as described in step 1.
3. Camshaft rear plug or cap.
— All engines except 2.8 L engines:
• Coat a new camshaft plug with sealer
(Loctite #592 or equivalent).
• In s ta ll th e p lu g flu s h to 0.80 mm
( 1/ 3 2 - i n c h )
deep.
— 2.8 L engines:
• Clean all RTV from the cap and block.
• Apply a 3 mm (Vs-inch) bead of RTV
s e a la n t (GM p a rt no. 1 0 5 2 3 6 6 or
equivalent) to the machined groove on
the block.
• Install the cap while the RTV is still wet.
• Install the retaining bolts and tighten.
HYDRAULIC LIFTERS
Two types of hydraulic lifters are used in engines cov
ered by this manual - flat type and roller type. Service
procedures are similar for both types.
Hydraulic lifters are serviced only as an assembly. No
internal parts are available. Service is limited to a disas
sembly, cleaning and test operation. It is understood that
most technicians discard any suspicious valve lifters. This
information is offered for those who may wish to overhaul
and test valve lifters.
]}
Im portant
Whenever the camshaft needs to be replaced, a
new set of hydraulic lifters must also be installed
(except 2.5 L engines).
INSPECTION BEFORE
DISASSEMBLY
Inspect (Figures 22, 23, and 24)
Lifter body (221) for scuffing and scoring. If the lifter
body wall is worn or damaged, the mating hydraulic
lifter bore in the cylinder block should also be
checked.
Check the fit of each valve lifter in its mating bore in
the block. If the clearance is excessive, try a new
lifter.
Push rod seat. If w orn, inspect the pushrod.
Replace the pushrod, if worn.
— Lifter foot (flat type lifters). The lifter foot must be
smooth and slightly convex. If worn, pitted, or
damaged the mating camshaft lobe should also be
checked.
— Roller (roller type lifters) for:
— Freedom of movement. Free-up or replace the
lifter.
— Flat spots. Replace the lifter, if worn.
— Pitting, replace the lifter if pitted.
— Missing or broken needle bearings.
HYDRAULIC LIFTER OVERHAUL
❖
D isassem ble (Figures 21 throu g h 26)
Retainer (figure 25).
• Push the pushrod seat (228) down, using a
pushrod.
• Pry out the retainer with a screwdriver.
Pushrod seat (228).
Metering valve (227).
Plunger (226) and plunger spring (222).
• If the plunger is stuck, turn the lifter body
upside down and tap it on a flat surface.
Check ball retainer (223), check ball spring (224),
and check ball (225). Pry the check ball retainer
from the plunger, using a small screwdriver (figure
26).
Содержание 1989 Light Duty Truck
Страница 1: ...vr V Light Duty Truck Unit Repair Manual...
Страница 2: ......
Страница 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Страница 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Страница 18: ......
Страница 44: ......
Страница 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Страница 114: ......
Страница 162: ......
Страница 176: ...4B3 14 91 2 INCH RING GEAR...
Страница 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 218: ......
Страница 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Страница 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Страница 230: ...4B6 12 12 INCH RING...
Страница 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Страница 258: ...4C2 4 93 4 INCH RING GEAR FRONT AXLE F 04756 Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 259: ...93 4 INCH RING GEAR FRONT AXLE 4C2 5 Figure 10 Removing the Pinion Gears Figure 13 Pinion Flange Removal...
Страница 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Страница 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Страница 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Страница 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Страница 318: ...C4 30 K TRUCK FBOHT AXLE...
Страница 334: ......
Страница 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Страница 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Страница 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Страница 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Страница 424: ...6A2 32 2 8 LITER V 6...
Страница 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Страница 446: ...6A3 22 4 3 LITER V 6 F 04488 A Forward B Sealant 70 Gasket 71 R einforcem ent Figure 37 Oil Pan Installation...
Страница 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Страница 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Страница 459: ...4 8 LITER L6 6A4 5 11 12 13 9 15 sT iM V le JsJ 1 1 K V 7 B 07997 Figure 4 Cylinder Head Manifolds and Components...
Страница 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Страница 490: ...Ml...
Страница 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Страница 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Страница 576: ......
Страница 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Страница 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Страница 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Страница 652: ...nmm...
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Страница 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Страница 696: ......
Страница 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Страница 707: ...700 R4 AUTOMATIC TRANSMISSION 7A1 11 682 A JH 0 0 7 1 700R4 R2 Figure 20 Transmission Internal Parts...
Страница 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Страница 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Страница 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Страница 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Страница 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Страница 808: ...J c I i sal...
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Страница 842: ......
Страница 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Страница 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Страница 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Страница 897: ...HM 117 TRANSMISSION 7B2 5...
Страница 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Страница 912: ...20 HM...
Страница 917: ...NEW PROCESS TRANSMISSION 7B3 5 Figure 4 Removing the Mainshaft Figure 5 Removing the Reverse Idler Shaft...
Страница 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Страница 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Страница 940: ...i ii iii m i in m i...
Страница 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Страница 952: ...7D1 12 TRANSFER CASE...
Страница 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Страница 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Страница 970: ...7D3 4 NEW PROCESS 231 TRANSFER CASE F 05849 L Figure 3 New Process 231 Transfer Case Components...
Страница 978: ......
Страница 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Страница 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Страница 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Страница 997: ......
Страница 998: ...X 8937...