25
8
Adjust the cable length by cutting the housing at the appropriate length.
The cockpit cable must connect the frame cable just after the front brake.
CAUTION:
Your cockpit setup must be finalized before adjusting and connecting the
cables.
9
Connect the cockpit cables with the frame cables and setup your brakes and
derailleurs.
CAUTION:
Make sure the cable routing is smooth and that cable are sliding in
housing with a minimal friction.
The cables should not interfere with the headtube significantly: the
cables should flex and return free into the frame cable entrance.
10 Attach the lower stem [15] to the fork
with the 2 lower stem fork screws
[16].
CAUTION:
Do not tighten the screws to the
recommended torque value yet.
11 Attach the lower stem [15] to the
upper stem [10] with the 3 screws
base bar screws [9].
CAUTION:
Do not tighten the screws to the
recommended torque value yet
.
12 With the lower stem [15] attached but loose, compress the headset with the
headset compression screw [8].
Adjust bearing preload by tightening the headset compression screw [8] only
until all play is absent from head assembly and bearings spin freely.
CAUTION:
The top screw is for bearing preload only. It is not a fastening screw.
Damage may occur if the top screw is tightened beyond proper bearing
preload.
13 Clamp the upper stem [10] to the fork steerer tube by tightening the steerer
screws [11] to 6Nm
14 Clamp the lower stem [15] to the upper stem [10] with the 3 screws base bar
screws [9] by tightening” to 6Nm
15 Clamp the lower stem [15] to the fork with the 2 lower stem fork screws [16] by
tightening to 6Nm
16 Plug the rubber cap lower stem rubber plug [17] by pressing it in place
26
Disassembly Instruction
1. Unplug the rubber cap lower stem rubber plug [17]
2. Unscrew the “lower stem [15]” to the fork with the 2 lower stem fork
screws [16]
3. Unscrew the “lower stem [15]” to the upper stem [10] with the 3
screws base bar screws [9]
4. Remove the lower stem [15]
5. Detach the cables and remove them from the fork crown (if
necessary)
Make sure you are securing the frame cables while removing the
inner cables.
6. Unscrew the base bar assembly screw [13] and take off the base bar
from the upper stem [10]
7. Remove the cables from the base bar [12] (if necessary)
- disassemble the brake cables first with the brake levers
- disassemble the index cables with the shifters (either for
mechanical systems or SHIMANO DI²)
8. Disassemble the extensions and armrest from the base bar
9. Unscrew the steerer screws [11] and remove the upper stem [10]
from the fork steerer
10. Disassemble the headset bearings, cups and cones
Cable replacement instruction
1. Detach the cable from the derailleur or brake and pull only the inner
cable out.
Make sure you are securing the frame cables while removing the
inner cables.
2. Insert a new cable from the shifter or brake lever until it shows up at
the connector behind the fork. Pull the inner cable all the way out.
3. For derailleurs or rear brake, pull the Nokon housing carefully straight
Make sure that the both housing end will not move and be pulled
inside the frame
4. Insert the inner cable into the Nokon or cable housing carefully until it
shows up at the other end
5. Pull the inner cables firmly to compress the all cable routing
assembly.
Make sure that every ferrule and cable are in place.
6. Attach the cable to derailleur or brake following their respective
instruction.
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