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GIANT ELECTRONICS LTD. 

Title:  Alignment Procedure 
Model: T5025/T5525

 

 Version: 

00 

 

THE CONTENT OF THIS DOCUMENT  IS GIANT ELCT.LTD. INTELLECTUAL PROPERTY AND IS THE PROPERTY OF GIANT, IT 
IS TO BE TREATED AS STRICTLY AND IS NOT BE DISCLOSED, REPRODUCED, OR USED EXCEPT AS AUTHORIZED IN 
WRITING BY GIANT ELECTRONIC LTD. IN CONNECTION WITH THE MANUFACTURE, MAINTENANCE AND USE OF THE 
GIANT EQUIPMENT WHICH IT PERTAINS. COPYRIGHT @GIANT ELECT. LTD, ALL RIGHTS RESERVED 

 

tuneup.doc

 

 

1/5 

A.  PCB LEVEL  (Test Condition: under CH8) 

N O 

ITEM  

ALIGNMENT METHOD 

REMARK 

1. 
 

LCD display 
(Should enter test 
mode) 

1. Press and hold the ‘+’ key and ‘Menu’ key together. 
2. Turn on the radio power until a good key chirp is heard, 

and the backlight is on for about 500 ms . finally,  the 
LCD should be display ‘

1

CH

’.  

3. Press ‘DOWN’ key , then all LCD segments should be  
    anticlockwise  displayed. 
4. Finally, all the LCD segments should be shown for 

about 500ms as follows: 

18

88.

 . 

 

2. 

Standby current 

1. Set A-METER,  and RX mode. 
2. Check the standby current <45mA DC. 

 

3. 

Talk on current 

1. Set A-METER, and TX mode @50ohm load. 
2. Set channel to 14. 
3. Check the talk on current  <500mA DC. 

 

4. 

VCO  

1. Set RX or TX mode 
2. Check TP103 to provide 0.7 ~ 2.4VDC. 
3. Adjust L113 to provide 2.0

 

± 

0.1

VDC at TP103  if VCO 

level are more than 2.4VDC on CH14. 

 

5. 

TX Power 

(For 5525) 
1.  Set TX mode channel 7 and check the transmitted  
     power <  0.04W (ERP) FRS 
2.  Set TX mode channel 8 and check the transmitted  
     power <  0.02W (ERP) FRS 
 
(For 5025) 
1.  Set TX mode channel 7 and check the transmit power <    
     0.21W (ERP) FRS 
2.  Set TX mode channel 8 and check the transmit power <     
     0.12W (ERP) FRS 
  

Test voltage 
is 4.5V DC. 
 

6. 

CTCSS Tone 
Frequency 

1.Set CH1/CODE1. 
2.Set Tx mode. 
3.Check TP140 to be within 66.8Hz to 67.2Hz. 

 

7. 

TX Frequency 

Adjust C159 to provide 462.5620MHz 

±

 50Hz. 

 
 

8. 

CTCSS Tone Dev. 

1. Set CH1/CODE1

?

AF input level to off , check DEV to 

be 350Hz~ 600Hz. 

2. Set CH14/CODE38

?

AF input level to off, check DEV 

to be 350Hz~ 600Hz. 

FILTER SET: 

1.50HZ~3KHZ 
2.750

µ

s  D e-emp  

ON 
3.  PK+ 
4.  FM DEV. 

AVG ON 

9. 

TX Modulation 
& distortion 

1.Set AF level at 25mv;1KHz, Adjust VR101 to provide   
   Max TX deviation 2.25KHz to 2.35KHz. 
2.Check input Mic level in 0.5~10 mV to provide normal 
    deviation 1.5KHz. 
3.Check the demodulation distortion <= 5%. 
5. Audio Frequency Response. 

a)  Input a 2.0mV 1KHz audio frequency to TP116 

and press ‘PTT’ switch. 

b)  Check the response compare to 1KHz tone. 

i)  500Hz :   -5.0 dB  to –11.0 dB. 
ii)  2.5KHz : +3.0 dB to +9.0 dB . 

 

Fliter set : 

1.HPF 50Hz  
2.LPF 15KHz 
3. PK +    
 All input at 
TP116

 

 

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