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INSTALLATION   INSTRUCTIONS

Safety Rules

A safety valve is to be installed in accordance 

with the guidelines for liquid spraying units 

so that the admissible operating pressure 

cannot be exceeded by more than 10%.  Pump 

operation without a safety valve as well as 

any excess in temperature or speed limits 

automatically voids the warranty.

When the pump is in operation, the drive shaft 

end and the coupling must be enclosed by a 

protective cover or a coupling bell.

Pressure in the discharge line and pump must 

be at zero before any maintenance to the pump 

takes place.  Close suction line.  Disconnect 

fuses to ensure that the driving motor does not 

get switched on accidentally.

Make sure that all parts on the pressure side 

of the unit are vented before starting the pump.  

In order to prevent air, or an air-water mixture 

being absorbed and to prevent cavitation 

occuring, the pump NPSHR suction head and 

water temperature must be respected.  

Cavitation and/or compression of gases lead 

to uncontrollable pressure kicks which can ruin 

pump and unit parts and also be dangerous to 

the operator or anyone standing nearby.

Giant plunger pumps are suitable for pumping 

clean water and other non-agressive or non-

abrasive media with a specific weight similar to 

water.

Before pumping other liquids - especially 

inflammable, explosive and toxic media - the 

pump manufacturer must be consulted with 

regard to the resistance of the pump material.  

It is the responsibility of the equipment 

manufacture and/or operator to ensure that all 

pertinent safety regulations are adhered to.

Required NPSH refers to water (specific 

weight 1kg/dm

3

, viscosity 1°E) and maximum 

premissible pump revolutions.

Operation and Maintenance

Check oil level prior to starting and ensure 

trouble-free water supply.

Important!

 If there is a danger of frost, the 

water in the pump and in the pump fittings 

(particularly the unloader valve) must be 

emptied.  The second discharge port can be 

used and the pump run “dry” for 1-2 minutes for 

this purpose.

Oil: Use only 27.1 fluid ounces (0.8 liters) of 

ISO VG 220 GL4 (e.g. Aral Degol BG220) or 

SAE 90 GL4 gear oil (Giant p/n 01154).

Initial oil change after 50 operating hours and 

then every 500 hours,after 1 year if used less.  

Caution:

 When operating in damp places or 

with high temperature fluctuations, oil must 

be changed immediately [should condensate 

(frothy oil) occur in the gear box].

NPSH values must be observed.

  

Maximum input pressure 145 PSI (10 bar), 

maximum suction head -4.35 PSI (-0.3 bar).  

Make sure that suction pulsation is sufficiently 

dampened - water column resonance must be 

avoided.

Important!

  If the pump is not used for a long 

period of time, it is possible the seals (23) could 

become hard or brittle thus causing the pump to 

leak when put into operation.

If this is the case, we recommend these seals 

be replaced every 4 years.

Содержание P470H

Страница 1: ...oded View page 4 Parts List Kits page 5 Torque Specifications page 5 Repair Instructions pages 6 7 Dimensions back page Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Model P470H Hydraulic Drive Pump Updated 04 22 ...

Страница 2: ...e explosive and toxic media the pump manufacturer must be consulted with regard to the resistance of the pump material It is the responsibility of the equipment manufacture and or operator to ensure that all pertinent safety regulations are adhered to Required NPSH refers to water specific weight 1kg dm3 viscosity 1 E and maximum premissible pump revolutions Operation and Maintenance Check oil lev...

Страница 3: ...8 7 2 9 7 14 5 19 6 1200 15 2 5 2 7 9 10 5 15 7 21 3 1300 16 5 5 7 8 5 11 4 17 1 23 1 1450 18 4 6 3 9 5 12 7 19 0 25 8 P470 HORSEPOWER REQUIREMENTS NOTE In order to drive the pump from the side opposite the present shaft extension simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the...

Страница 4: ...4 Exploded View P470H ...

Страница 5: ...asing 1 27A 04365 Valve Assembly 6 27 06937 Valve Seat 6 28 06938 Valve Plate 6 29 06959 Valve Spring 6 30 06939 Valve Spring Retainer 6 31 07212 O Ring 6 32 08373 Plug 3 33 07214 O Ring 3 34 06494 Cap Screw 8 36 07703 Plug 3 4 BSP 3 36A 04529 Copper Ring 3 Important If the pump is not used for a long period of time it is possible the seals 23 could become hard or brittle thus causing the pump to ...

Страница 6: ...gs 21A 31 33 Replace worn parts Reassemble in same order Coat new o rings with oil before installation Coat O rings 25B with silicon grease and place them in their re cessses Insert seal cases 21 into valve casing 26 before mounting the whole unit Slide valve casing 26 over plungers Tighten hexagon socket screws 34 crosswise and evenly at 36 ft lbs Tighten plugs 32 at 125 ft lbs 170 Nm lmportant W...

Страница 7: ...aring covers 7 8 onto the crankshaft ends Screw on bearing covers with screws 10 Mount connecting rod halves and tighten screws 15 at 22 ft lbs Mount crankcase cover 3 togeth er with O ring 4 Replace seal adaptors 20 seal casing 25 and valve casing 26 Replace eight 8 hexagon screws 34 and tighten to 30 ft lbs 40 Nm 9 Check plunger surfaces 16 Damaged surfaces lead to accelerated seal wear Deposits...

Страница 8: ...ications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or...

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