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8

9)  Check surfaces of plung-

er  (16).  Damaged  surfaces 

cause accelerated seal wear. 

Deposits of all kinds must be 

removed from the plungers.

 

 

IMPORTANT! Plunger 

surfaces are not to be 

damaged. If there are lime 

deposits in the pump, care 

must be taken that the drip-

return bore in parts (25) and 

(26) ensure trouble-free 

drip-return.

10) If  the  plunger  pipe  (16B)  is 

worn, remove tension screw 

(16D) and remove along with 

plunger pipe (16B). Check and 

clean  plunger  surface  (16A), 

check oil scraper (16H). Cover 

thread of tension screw (16D) 

with a thin film of Loctite and 

tighten carefully to 247 in.-lbs. 

(28 Nm).

IMPORTANT!

 Care must be 

taken that glue does not get 

between the plunger pipe 

(16B) and centring sleeve 

(16C). The plunger pipe 

should not be strained by 

eccentric tightening of the 

tension screw or through 

damage to front surface of 

plunger, otherwise it is liable 

to fracture. 

11) After installation of high 

pressure seals (23), place 

seal adaptor (20) with 

weep seals & pressure 

ring installed, weep return 

ring (25) and high pressure 

weep return ring (24) over 

plungers. Slide valve casing 

over plungers and seat firm

-

ly.  Replace the 8 socket 

head cap screws (34) and 

tighten to 30 ft.-lbs. (40 Nm) 

in a crossing pattern 

 

(as shown to the right).

8

7

6

5

4

2

1

3

TORQUE & LUBRICATION SPECIFICATIONS - P435/P455B

 Position 

Item# 

Description 

U.S  

Metric

 

3A 

07186 

Oil Sight Glass (Loctite 5910)  106 in.-lbs. 

12 Nm

 

07109 

Oil Drain Plug 

59 ft.-lbs. 

80 Nm

 

5B 

08092 

Plug with Gasket 

59 ft.-lbs. 

80 Nm

 

01010 

Screw 

110 in.-lbs. 

12.5 Nm

 

10 

07114 

Screw with Washer 

132 in.-lbs. 

15 Nm

 

15 

08390 

Screw with Washer 

97 in.-lbs. 

11 Nm

  16D 

08399 

Tension Screw (Loctite 243) 

247 in.-lbs. 

28 Nm

 

32 

05544 

Plug (Loctite 243) 

125 ft.-lbs. 

170 Nm

 

34 

08484 

Cap Screw (Lightly Oil) 

30 ft.-lbs. 

40 Nm

REPAIR INSTRUCTIONS - P435 / P455B

Содержание P435

Страница 1: ...al Contents Installation Instructions page 2 Pump Specifications pages 3 6 Exploded View page 4 Parts List Kits page 5 Repair InstructionsTorque Specs pages 7 9 Trouble Shooting Chart page 10 Recommen...

Страница 2: ...nation to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal...

Страница 3: ...m the crank case and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oi...

Страница 4: ...4 EXPLODED VIEW P435 P455B...

Страница 5: ...PTION QTY 16B 08397 Plunger Pipe 18mm 3 16D 08399 Tension Screw 3 16E 07023 O Ring 3 16F 07203 Backup Ring 3 16G 07258 Copper Washer 3 16H 06431 Oil Scraper 3 17 06790 Crosshead Pin 3 19 05444 Oil Sea...

Страница 6: ...ankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill an...

Страница 7: ...ver between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctite...

Страница 8: ...screw or through damage to front surface of plunger otherwise it is liable to fracture 11 After installation of high pressure seals 23 place seal adaptor 20 with weep seals pressure ring installed we...

Страница 9: ...seal 19 using a screwdriver Examine plunger sur faces 16A and replace if necessary To re assemble first press the oil seal 19 into the crankcase Then insert connecting rods with plung ers remembering...

Страница 10: ...n inlet of pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings...

Страница 11: ...11 P435 P455B Dimensions in mm...

Страница 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer o...

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