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10

 Preventative Maintenance Check List  & Recommended Spare Parts List

Check

Daily

Weekly 50 hrs

Every 

500 hrs

Every 

1500 hrs

Every 

3000 hrs

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Pulley

X

Plumbing

X

Recommended Spare Parts

Oil Change (1 Gallon) p/n 01154

X

X

Seal Spare Parts (1 kit/pump) 

(see page 5 for kit list)

X

Oil Seal Kit (1 kit/pump)         

(see page 5 for kit list)

X

Valve Spare Parts (1 kit/pump) 

(see page 5 for kit list)

X

PUMP SYSTEM MALFUNCTION

MALFUNCTION

 

CAUSE 

REMEDY

The Pressure and/ 

Worn packing seals 

Replace packing seals

or the Delivery 

Broken valve spring 

Replace spring

Drops 

Belt slippage 

Tighten or Replace belt

 

Worn or Damaged nozzle 

Replace nozzle

 

Fouled discharge valve 

Clean valve assembly

 

Fouled inlet strainer 

Clean strainer

 

Worn or Damaged hose 

Repair/Replace hose

 

Worn or Plugged relief valve on pump 

Clean, Reset, and Replace worn parts

 

Cavitation 

Check suction lines on inlet of  

 

 

 

pump for restrictions

 

Unloader 

Check for proper operation

Water in crankcase 

High humidity 

Reduce oil change interval

 

Worn seals 

Replace seals

Noisy Operation 

Worn bearings 

Replace bearings, Refill crankcase  

 

 

oil with recommended lubricant

 

Cavitation 

Check inlet lines for restrictions

 

 

and/or proper sizing

Rough/Pulsating 

Worn packing 

Replace packing

Operation with 

Inlet restriction 

Check system for stoppage, air  

Pressure Drop 

 

leaks, correctly sized inlet   

 

 

 

plumbing to pump

 

Accumulator pressure 

Recharge/Replace accumulator

 

Unloader 

Check for proper operation

 

Cavitation 

Check inlet lines for restrictions    

 

 

and/or proper size

Pressure Drop at Gun 

Restricted discharge plumbing 

Re-size discharge plumbing to    

 

 

flow rate of pump   

 

 

 

   

Excessive 

Worn plungers 

Replace plungers

Leakage 

Worn packing/seals 

Adjust or Replace packing seals

 

Excessive vacuum 

Reduce suction vacuum

 

Cracked plungers 

Replace plungers

 

Inlet pressure too high 

Reduce inlet pressure

High Crankcase 

Wrong Grade of oil 

Giant oil is recommended 

Temperature 

Improper amount of oil in crankcase 

Adjust oil level to proper amount

Содержание P435

Страница 1: ...al Contents Installation Instructions page 2 Pump Specifications pages 3 6 Exploded View page 4 Parts List Kits page 5 Repair InstructionsTorque Specs pages 7 9 Trouble Shooting Chart page 10 Recommen...

Страница 2: ...nation to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavitation Teflon tape should be used to seal...

Страница 3: ...m the crank case and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oi...

Страница 4: ...4 EXPLODED VIEW P435 P455B...

Страница 5: ...PTION QTY 16B 08397 Plunger Pipe 18mm 3 16D 08399 Tension Screw 3 16E 07023 O Ring 3 16F 07203 Backup Ring 3 16G 07258 Copper Washer 3 16H 06431 Oil Scraper 3 17 06790 Crosshead Pin 3 19 05444 Oil Sea...

Страница 6: ...ankcase and rotate the pumps 180 degrees to the desired position Be certain to rotate the seal case item 20 as well so that the weep holes are down at the six o clock position Exchange the oil fill an...

Страница 7: ...ver between the valve seat 27 and the valve spring retainer 30 the valve assembly can be separated 4 Remove the o ring 31 Inspect all parts for wear and replace as necessary Apply one drop of loctite...

Страница 8: ...screw or through damage to front surface of plunger otherwise it is liable to fracture 11 After installation of high pressure seals 23 place seal adaptor 20 with weep seals pressure ring installed we...

Страница 9: ...seal 19 using a screwdriver Examine plunger sur faces 16A and replace if necessary To re assemble first press the oil seal 19 into the crankcase Then insert connecting rods with plung ers remembering...

Страница 10: ...n inlet of pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings...

Страница 11: ...11 P435 P455B Dimensions in mm...

Страница 12: ...ar to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer o...

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