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11

PUMP SYSTEM MALFUNCTION

MALFUNCTION 

CAUSE 

REMEDY

The Pressure and/ 

Worn packing seals 

Replace packing seals

or the Delivery 

Broken valve spring 

Replace spring

 

Worn or Damaged nozzle 

Replace nozzle

 

Fouled discharge valve 

Clean valve assembly

 

Fouled inlet strainer 

Clean strainer

 

Worn or Damaged hose 

Repair/Replace hose

 

Worn or Plugged relief valve on pump 

Clean, Reset, and Replace worn parts

 

Cavitation 

Check suction lines on inlet of  

 

 

 

pump for restrictions

 

Unloader 

Check for proper operation

Water in crankcase 

High humidity 

Reduce oil change interval

 

Worn seals 

Replace seals

Noisy Operation 

Worn bearings 

Replace bearings, Refill crankcase  

 

 

oil with recommended lubricant

 

Cavitation 

Check inlet lines for restrictions

 

 

and/or proper sizing

Rough/Pulsating 

Worn packing 

Replace packing

Operation with 

Inlet restriction 

Check system for stoppage, air  

Pressure Drop 

 

leaks, correctly sized inlet   

 

 

 

plumbing to pump

 

Accumulator pressure 

Recharge/Replace accumulator

 

Unloader 

Check for proper operation

 

Cavitation 

Check inlet lines for restrictions    

 

 

and/or proper size

Pressure Drop at Gun 

Restricted discharge plumbing 

Re-size discharge plumbing to    

 

 

flow rate of pump   

 

 

 

   

Excessive 

Worn plungers 

Replace plungers

Leakage 

Worn packing/seals 

Adjust or Replace packing seals

 

Excessive vacuum 

Reduce suction vacuum

 

Cracked plungers 

Replace plungers

 

Inlet pressure too high 

Reduce inlet pressure

High Crankcase 

Wrong Grade of oil 

Giant oil is recommended 

Temperature 

Improper amount of oil in crankcase 

Adjust oil level to proper amount

 Preventative Maintenance Check List  & Recommended Spare Parts List

Check

Daily

Weekly 50 hrs

Every 

500 hrs

Every 

1500 hrs

Every 

3000 hrs

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Pulley

X

Plumbing

X

Recommended Spare Parts

Oil Change p/n 01154

X

X

Plunger Packing Kit (1 kit/pump) 

(see page 8 for kit list)

X

Oil Seal Kit (1 kit/pump)         

(see page 8 for kit list)

X

Valve Spare Parts (1 kit/pump) 

(see page 8 for kit list)

X

5

5

5

Contact Giant Industries for service school information. Phone: (419) 531-4600

Содержание P426HHP

Страница 1: ...oded View 4 Parts List Kits 5 Repair Instructions 6 10 Torque Specifications 10 Trouble Shooting Chart 11 Recommended Spare Parts List 11 Dimensions back page Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Hydraulic Drive Pump ...

Страница 2: ... explosive and toxic media the pump manufacturer must be consulted with regard to the resistance of the pump material It is the responsibility of the equipment manufacture and or operator to ensure that all pertinent safety regulations are adhered to Required NPSH refers to water specific weight 1kg dm3 viscosity 1 E and maximum premissible pump revolutions Operation and Maintenance Check oil leve...

Страница 3: ...s RPM use the formula GPM 0 00986 x RPM U S Metric Flow continuous Up to 14 3 GPM 54 L min Flow intermittent 18 GPM 68 1 L min Maximum Discharge Pressure Up to 3000 PSI 200 bar Maximum Inlet Pressure 145 PSI 10 bar Power Required 27 1 BHP 20 7 kW Stroke 0 97 24 6 mm RPM continuous 1450 RPM RPM intermittent 1825 RPM Plunger Diameter 1 02 26 mm Temperature of Pumped Fluids Up to 160 o F 70 o C Inlet...

Страница 4: ...4 P426HHP Pump Exploded View ...

Страница 5: ...7023 O Ring 3 16F 07203 Backup Ring 3 16G 07258 Copper Washer 3 17 06790 Crosshead Pin 3 19 05444 Oil Seal 3 20 04654 Seal Case 3 20A 07266 O Ring 3 21 04655 Seal Sleeve 3 21A 07281 O Ring 6 21B 05967 Support Ring 6 22 04656 Drip Return Ring 3 23 04657 Grooved Seal 3 23A 04658 Support Ring 3 24 04657 Grooved Seal 3 24A 04660 Support Ring 3 25 04661 Seal Casing 1 25B 02009 O Ring 2 26 04662 Manifol...

Страница 6: ... Note Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly This step will ensure proper fit at the same time protecting the pump nonmetal parts i e the elastomers from cutting and scoring ...

Страница 7: ...7 P426HHP Pump Repair Instructions ...

Страница 8: ...8 P426HHP Pump Repair Instructions ...

Страница 9: ...9 P426HHP Pump Repair Instructions ...

Страница 10: ...s 12 Nm 5 07109 Oil Drain Plug 59 ft lbs 80 Nm 5B 08092 Plug with Gasket 59 ft lbs 80 Nm 6 01010 Screw 110 in lbs 12 5 Nm 10 07114 Screw with Washer 133 in lbs 15 Nm 15 08390 Connecting Rod Assembly 97 in lbs 11 Nm 16D 08399 Tensioning Screw Loctite 243 21 ft lbs 28 Nm 32 05971 Plug Loctite 243 107 ft lbs 145 Nm 34 05973 Cap Screw Lightly oil threads 30 ft lbs 40 Nm ...

Страница 11: ... Accumulator pressure Recharge Replace accumulator Unloader Check for proper operation Cavitation Check inlet lines for restrictions and or proper size Pressure Drop at Gun Restricted discharge plumbing Re size discharge plumbing to flow rate of pump Excessive Worn plungers Replace plungers Leakage Worn packing seals Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked pl...

Страница 12: ...omponent part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be...

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