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INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas.  The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion.  Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun.  A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon
request from Giant Industries, Inc.  Required
horsepower for system operation can be ob-
tained from the chart on page 3.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation will
result in severe damage.  Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps.  The following information is to be
considered as a general outline for installa-
tion.  If you have unique requirements, please
contact Giant Industries, Inc. or your local
distributor for assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination
to ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation.  Teflon
tape should be used to seal all joints.  If pumps
are to be operated at temperatures in excess of
160

0

 F, it is important to insure a positive head

to the pump to prevent cavitation.

3.  The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area.  It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used carelessly
and without regard to its potential hazard, it can cause serious injury.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

1.  Prior to initial operation, add oil to the
crankcase so that oil level is between the two
lines on the oil dipstick.  DO NOT OVERFILL.

Use Giant Oil

Crankcase oil should be changed after the

first 50 hours of operation, then at regular
intervals of 500 hours or less depending on
operating conditions.

NOTE:  Contact Giant Industries for Service School Information.  Phone: (419)-531-4600

Содержание P420A-3100

Страница 1: ...s List Torque Specs page 4 Exploded View Kits page 5 Repair Instructions pages 6 7 Dimensions back page Warranty Information back page Corrossion Resistant Pumps Triplex Ceramic Plunger Pump Operating...

Страница 2: ...o a maximum of a 15 degree angle of inclination to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the pump with no unnecessary restrictions that can cause cavi...

Страница 3: ...pecial requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons per revolution gal rev is 0 0089 To find specific o...

Страница 4: ...FICATIONS Position Item Description Torque Amount 15A 07311 Screw with Washer 216 in lbs 16D 08097 Tensioning Screw 240 in lbs 32 06616 06379 Plug P420 P422 125 ft lbs 34 06612 Inner Hexegon Screw 35...

Страница 5: ...iton 6 Valve Assembly Kit P420A 5100 09478 Item Part Description Qty 27A 06375 Valve Assembly Complete 6 33 07214 O Ring 6 Plunger Packing Kits 09542 P420 3100 Item Part Description Qty 21 06613 O Rin...

Страница 6: ...dis charge valve assemblies 27A Note It may become neccesary to remove the valve seat 27 from the valve casing using a slidehammer 3 By inserting a small screw driver between the valve seat 27 and th...

Страница 7: ...pump Phone 419 531 4600 13 Generously lubricate v sleeves Assemble spacer rings 23A and v sleeves 23 into valve casing 26 10 Place each seal case 20 with new o rings 21 and 22 and new oil seals 19 ov...

Страница 8: ...part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Indus...

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