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13

Reassembly sequence of  the P200A series pump

1)

If oil seals (19) were removed, replace with seal lip towards crankcase.  Lubricate seals before replacing.

2)

Replace seal case (20) with o-rings (21) over plungers.  Generously lubricate o-rings and oil seal before
reassembly.  Replace v-sleeve (23) over plungers (16)..

3)

Generously lubricate v-sleeve (23).  Assemble v-sleeves (22) into valve casing (#26).  Assemble weep
return ring (25) and pressure ring (24) over plungers (16).  Slide valve casing over plungers and seat
firmly.  Replace the eight socket head cap screws (34) and tighten to 105 inch-pounds in a crossing
pattern.

4)

Replace the six o-rings (31) and the six valve assemblies (32X).  Now replace the six valve plug o-rings
( 33). For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of
Loctite 243 to the valve plugs (32) and tighten to 59 ft.-lbs.

REPAIR INSTRUCTIONS - P200A SERIES

NOTE:  Contact Giant Industries for Service School Information.  Phone: (419)-531-4600

For maintenance of the gear end of your pump contact Giant Industries or your local distributor.
Phone: 419/531-4600

NOTE: If there are
deposits of any kind (i.e.,
lime deposits) in the
valve casing, be certain
that the weep holes in the
weep return ring (25)
and valve casing (26)
have not been plugged.

9.

If the ceramic plunger pipe
(16B) is damaged, remove
the plunger bolt (16C).
Discard the old plunger
pipe (16B) and copper
gasket (16D), and clean the
old locktite from the
plunger bolt (16C) and
plunger base (16A).
Replace the plunger with
the new one and locktite
the plunger bolt and torque
to 120 inch-pounds.

Содержание P217

Страница 1: ...nual For Models P217 P218 P219 P220 P221 P223 Contents InstallationInstructions page 2 PumpSpecifications pages 3 8 PartsList page 9 Exploded View page 10 Kits TorqueSpecifications page 11 RepairInstr...

Страница 2: ...ant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is b...

Страница 3: ...d a 1 15 service factor be specified when selecting an electric motor as the power source To compute specific pump horse power requirements use the following formula HP GPM X PSI 1450 Consult the fact...

Страница 4: ...ult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons per revolution gal rev is 0 00...

Страница 5: ...ormula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretical gallons p...

Страница 6: ...following formula HP GPM X PSI 1450 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above SPECIAL NOTE The theoretica...

Страница 7: ...the weep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS...

Страница 8: ...ep holes are down at the six o clock position Exchange the oil fill and the oil drain plugs also Refer to the repair instructions as necessary for the proper assembly sequence HORSEPOWER RATINGS The r...

Страница 9: ...lug 1 2 BSP 1 39A 08486 CopperSealRing 1 P200A SERIES PARTS LIST For pumps w 3 8 Inlet order p n 08446 ITEM PARTNO DESCRIPTION QTY 1 08300 Crankcase 1 2 08301 DipstickandGasket Black ExceptP217 P223 1...

Страница 10: ...10 Exploded View P200A Series...

Страница 11: ...lSeal Position Item Description Torque Amount 16C 08456 07778 Tension Screw Plunger 120 in lbs 32 07928 Valve Plug 33 or 59 ft lbs 34 08316 Hex Head Cap Screw Valve Casing 105 in lbs For pumps manufac...

Страница 12: ...casing 26 Remove the v sleeve 23 from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged surface will cause accelerated w...

Страница 13: ...lve plug o rings 33 For pumps manufactured prior to 5 97 tighten plugs 32 to 33 ft lbs otherwise apply one drop of Loctite 243 to the valve plugs 32 and tighten to 59 ft lbs REPAIR INSTRUCTIONS P200A...

Страница 14: ...igh Wrong Grade of oil Improper amount of oil in crankcase REMEDY Replacepackingseals Replacespring TightenorReplacebelt Replacenozzle Cleanvalveassembly Cleanstrainer Repair Replacehose Clean Reset a...

Страница 15: ...15 NOTES P200A DIMENSIONS inches...

Страница 16: ...s or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Lia...

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