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INSTALLATION INSTRUCTIONS

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connec-
tions, and other system areas.  The use of a
dampener with Giant Industries, Inc. pumps is
optional, although recommended by Giant
Industries, Inc. to further reduce system pulsa-
tion.  Dampeners can also reduce the severity of
pressure spikes that occur in systems using a
shut-off gun.  A dampener must be positioned
downstream from the unloader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon
request from Giant Industries, Inc.  Required
horsepower for system operation can be ob-
tained from the charts on pages 3-9.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation will
result in severe damage.  Always remember to
check that all plumbing valves are open and that
pumped media can flow freely to the inlet of the
pump.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these conditions invalidates the warranty.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

1.  Prior to initial operation, add oil to the
crankcase so that oil level is between the two
lines on the oil dipstick.  DO NOT OVERFILL.

Use Giant recommened Oil

Crankcase oil should be changed after the

first 50 hours of operation, then at regular
intervals of 500 hours or less depending on
operating conditions.

Installation of the Giant Industries, Inc.,
pump is not a complicated procedure, but
there are some basic steps common to all
pumps.  The following information is to be
considered as a general outline for installa-
tion.  If you have unique requirements, please
contact Giant Industries, Inc. or your local
distributor for assistance.

1.  The pump should be installed flat on a base to
a maximum of a 15 degree angle of inclination
to ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary
restrictions that can cause cavitation.  Teflon
tape should be used to seal all joints.  If pumps
are to be operated at temperatures in excess of
160

0

   F, it is important to insure a positive head

to the pump to prevent cavitation.

3.  The discharge plumbing from the pump
should be properly sized to the flow rate to
prevent line pressure loss to the work area.  It is
essential to provide a safety bypass valve
between the pump and the work area to protect
the pump from pressure spikes in the event of a
blockage or the use of a shut-off gun.

Finally, remember that high pressure operation in a pump system has many advantages.  But, if it is used carelessly
and without regard to its potential hazard, it can cause serious injury.

Содержание P200A-3100 Series Repair and

Страница 1: ...ouble Shooting Guide Recommened Spare Parts List page 14 Dimensions page 15 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Series P200A 31...

Страница 2: ...before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase...

Страница 3: ...a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then sel...

Страница 4: ...00 PSI 2000 PSI 7 75 5 25 1725 2 1 1 2 1 7 2 2 2 5 2 9 7 75 6 50 1450 2 6 1 4 2 2 2 7 3 0 3 6 7 75 7 25 1750 3 4 1 9 2 8 3 5 4 0 4 7 P218A 3100 5100 PULLEY SELECTION HORSEPOWER REQUIREMENTS PULLEY INF...

Страница 5: ...rrect nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the p...

Страница 6: ...size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power req...

Страница 7: ...ific pump horse power requirements use the following formula HP GPM X PSI 1450 Intermittent duty only U S Metric 1750 RPM Ratings 2 34 GPM 2000 PSI 8 9 LPM 137 bar 3450 RPM Ratings 4 2 GPM 2000 PSI 15...

Страница 8: ...ompute specific pump horse power requirements use the following formula HP GPM X PSI 1450 U S Metric 1750 RPM Ratings 2 1 GPM 2000 PSI 8 0 LPM 137 bar 3450 RPM Ratings 3 8 GPM 2000 PSI 14 4 LPM 137 ba...

Страница 9: ...operate beyond one or more of the limits specified above Specifications Model P230 3100 5100 U S Metric 1750 RPM Ratings 1 1 GPM 2000 PSI 4 2 LPM 137 bar 3450 RPM Ratings 2 05 GPM 2000 PSI 7 8 LPM 13...

Страница 10: ...10 Exploded View P200A 3100 5100 Series...

Страница 11: ...d 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 3100 pumps 1 26 06582 5000 Valve Casing 5100 pumps 1 27 07849 0100 Valve Seat 6 28 07491 0100 Valve Pla...

Страница 12: ...leeve 23 from the valve casing 26 Remove the rear v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged su...

Страница 13: ...cting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase...

Страница 14: ...f pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill c...

Страница 15: ...15 P200A 3100 5100 DIMENSIONS INCHES mm...

Страница 16: ...ifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability u...

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