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11

ITEM

PART NO.

DESCRIPTION

 QTY.

1

08300

Crankcase

1

2

08301

Dipstick

1

3

08302

Crankcase Plug Cover

1

3A

07190-0100

Drain Plug & Gasket

1

4

08005

O-Ring

1

5

08185-0100

Oil Drain Plug with seal

1

6

07188-0100

Screw, 316 S.S.

4

6A

07223-0100

Spring Washer, 316 S.S.

4

7

08303

Bearing Cover I

2

8

08490

Sight Glass

1

9

08492

O-Ring

1

10

07225-0100

Screw

8

10A

07223-0100

Spring Washer

8

11

01166

Radial Shaft Seal

1

12A

08020

Ball Bearing

1

12B

01020

Ball Bearing

1

13

08465

Crankshaft (P217A-3100/5100) 1

13

08440

Crankshaft (P218A-3100/5100) 1

13

08466

Crankshaft (P219A-3100/5100) 1

13

08467

Crankshaft (P220A-3100/5100) 1

13

12258

Crankshaft (P221A-3100/5100) 1

13

06547

Crankshaft (P227A-3100/5100) 1

13

06694

Crankshaft (P230A-3100/5100) 1

14

06207

Woodruff Key

1

15

08333

Connecting Rod

3

16

08469-0100

Plunger, Complete  18mm

3

16A

08468-0100

Plunger Base, 316 S.S.

3

16B

08455

Plunger

3

16C

08456-0100

Tension Screw, 316 S.S.

3

16D

07204-0100

Crush Washer, 316 S.S.

3

ITEM

PART NO.

DESCRIPTION

 QTY.

17

08442

Wrist  Pin

3

19

08356-0010

Oil Seal

3

20

08444-0100

Seal Retainer, 316 S.S.

3

21

12260-0001

O-Ring (“-3100” pumps)

3

21

08443

O-Ring (“-5100” pumps)

3

23

08477

Grooved Seal

3

23A

08087

Grooved Seal Ring, Brown

3

23B

06163

Drip Shield

3

24

07904

Pressure Ring

3

25

08445-0100

Weep Return Ring, 316 S.S.

3

26

06582-3000

Valve Casing (“-3100” pumps) 1

26

06582-5000

Valve Casing (“-5100” pumps) 1

27

07849-0100

Valve Seat

6

28

07491-0100

Valve Plate

6

29

07906-0100

Valve Spring

6

30

07907

Valve Spring Retainer

6

31

7853-0001

O-Ring (“-3100” pumps)

6

31

07853

O-Ring (“-5100” pumps)

6

32

07928-0100

Plug

6

33

07913-0001

O-Ring (“-3100” pumps)

6

33

07913

O-Ring  (“-5100” pumps)

6

34

08316-0100

Hex Head Cap Screw

8

36

13338-0300

Plug, 3/8”, (“-3100” pumps)

1

36

13338-0100

Plug, 3/8”, (“-5100” pumps)

1

36A

08486

Copper Washer, 3/8”,
(“-3100” pumps only)

1

37

07109-0300

Plug, 1/2”,  (“-3100” pumps)

1

37

07109-0100

Plug, 1/2”,  (“-5100” pumps)

1

37A

06272

Copper Washer, 1/2”,
(“-3100” pumps only)

1

P200A-3100/5100 SERIES PARTS LIST

P200A-3100/5100 SERIES REPAIR KITS

Plunger Packing Kit

Part# 09602

Item Part #

Description

Qty.

23

08477

Grooved Seal

3

23A 08087

Grooved Seal Ring

3

23B 06163

Drip Shield

3

24

07904

Pressure Ring

3

Position

Item#

Description

Torque Amount (ft.-lbs)

16C

08456-0100

Tension Screw, Plunger

220 (in.-lbs.)

32

07928-0100

Valve Plug

33 (ft.-lbs.)

34

08316-0100

Hex Head Cap Screw, Valve Casing

105 (in.-lbs.)

P200A-3100/5100 SERIES TORQUE SPECIFICATIONS

Valve Assembly Kit

Part # 09211

Item Part #

Description

Qty.

27

07849-0100

Valve Seat

6

28

07491-0100

Valve Plate

6

29

07906

Valve Spring

6

30

07907

Valve Retainer

6

31

07853-0001

O-Ring

6

Oil Seal  Kit

Part# 09144

Item Part #

Description

Qty.

19

08356-0010 Oil Seal

3

Содержание P200A-3100 Series Repair and

Страница 1: ...ouble Shooting Guide Recommened Spare Parts List page 14 Dimensions page 15 Warranty Information back page Triplex Ceramic Plunger Pump Operating Instructions Repair and Service Manual Series P200A 31...

Страница 2: ...before operation from Giant Industries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crankcase...

Страница 3: ...a 1725 RPM motor and B section belts When selecting desired GPM allow for a 5 tolerance on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then sel...

Страница 4: ...00 PSI 2000 PSI 7 75 5 25 1725 2 1 1 2 1 7 2 2 2 5 2 9 7 75 6 50 1450 2 6 1 4 2 2 2 7 3 0 3 6 7 75 7 25 1750 3 4 1 9 2 8 3 5 4 0 4 7 P218A 3100 5100 PULLEY SELECTION HORSEPOWER REQUIREMENTS PULLEY INF...

Страница 5: ...rrect nozzle size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the p...

Страница 6: ...size that corresponds with the pump GPM HORSEPOWER INFORMATION Horsepower ratings shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power req...

Страница 7: ...ific pump horse power requirements use the following formula HP GPM X PSI 1450 Intermittent duty only U S Metric 1750 RPM Ratings 2 34 GPM 2000 PSI 8 9 LPM 137 bar 3450 RPM Ratings 4 2 GPM 2000 PSI 15...

Страница 8: ...ompute specific pump horse power requirements use the following formula HP GPM X PSI 1450 U S Metric 1750 RPM Ratings 2 1 GPM 2000 PSI 8 0 LPM 137 bar 3450 RPM Ratings 3 8 GPM 2000 PSI 14 4 LPM 137 ba...

Страница 9: ...operate beyond one or more of the limits specified above Specifications Model P230 3100 5100 U S Metric 1750 RPM Ratings 1 1 GPM 2000 PSI 4 2 LPM 137 bar 3450 RPM Ratings 2 05 GPM 2000 PSI 7 8 LPM 13...

Страница 10: ...10 Exploded View P200A 3100 5100 Series...

Страница 11: ...d 3 24 07904 Pressure Ring 3 25 08445 0100 Weep Return Ring 316 S S 3 26 06582 3000 Valve Casing 3100 pumps 1 26 06582 5000 Valve Casing 5100 pumps 1 27 07849 0100 Valve Seat 6 28 07491 0100 Valve Pla...

Страница 12: ...leeve 23 from the valve casing 26 Remove the rear v sleeve 23A from the seal case 20 Inspect all parts including o ring 21 for wear and replace as necessary 8 Check surfaces of plunger 16 A damaged su...

Страница 13: ...cting rods 2 Replace left and right side bearings 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase...

Страница 14: ...f pump for restrictions Unloader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill c...

Страница 15: ...15 P200A 3100 5100 DIMENSIONS INCHES mm...

Страница 16: ...ifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability u...

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