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6

1.  With a 27mm wrench, 

remove the three dis-
charge plugs (#48) and 
three inlet plugs (#42A) 

from the manifold (#43).  

2.  Inspect the plug o-rings 

(#48A and #42B) and 
replace as necessary.

3.  Using a valve puller (avail

-

able from Snap-On-Tools), 
remove the valve assem-
bly (#44 - #47).  

REPAIR INSTRUCTION - MP4130-3100 & MP4135-3100

Disassembly sequence of the GIANT MP4130-3100 & MP4135-3100 Series Pumps

4.  Inspect all parts, especially the seating surface of 

the valve plate (#45), and replace as necessary.

5.  Remove the six manifold 

stud nuts (#50) with a 
19mm wrench.  Remove 
the spring washers (#50A).
Tap the back of the mani-
fold with a rubber mallet to 
dislodge and slide it off the 
studs (#49).  

6.  To remove the inlet valve 

assembly, insert a 13mm 

socket with extension 
through  the rear of the in-

let manifold (#43) port and 

tap it firmly with a ham

-

mer.  This will force the 
tension spring (#46), valve 
housing (#52) and the re-
mainder of the inlet valve 
assembly out through the 
front of the inlet port.

7.  Pull the inlet valve assembly apart for inspection.  Any resis-

tance may be overcome by placing the valve housing (#52) 
in a brass jawed vise and carefully tapping the back of the 
valve plate (#45) with a screwdriver.  Remove the spacer 
pipe (#51) valve seats (#44), o-ring (#44A), valve plate (#45), 
spring (#46),  replace them as necessary.

51 

44 

44A 

45 

46 

52

47 

46            45          44A             44

Содержание MP4130-3100

Страница 1: ...nstallation Instructions page 2 Pump Specifications page 3 Exploded View page 4 Parts List Kits page 5 Repair Instructions page 6 10 Torque Specifications page 10 Pump Mounting Selection Guide page 10...

Страница 2: ...sistance 1 The pump should be installed flat on a base to a maximum of a 15 degree angle of inclina tion to ensure optimum lubrication 2 The inlet to the pump should be sized for the flow rate of the...

Страница 3: ...e on pumps output due to variations in pulleys belts and motors among manufacturers 1 Select GPM required then select appropriate motor pulley from the same line 2 The desired pressure is acheived by...

Страница 4: ...4 MP4130 3100 MP4135 3100 Exploded View...

Страница 5: ...39 07271 Pressure Ring 6 40 07272 V Sleeve 9 41 07273 Support Ring 6 42 07353 Tension Spring 3 42A 06103 Tension Plug 3 42B 06736 O Ring Tension Plug 3 43 04152 Valve Casing 1 44 07280 0100 Valve Sea...

Страница 6: ...shers 50A Tap the back of the mani fold with a rubber mallet to dislodge and slide it off the studs 49 6 To remove the inlet valve assembly insert a 13mm socket with extension through the rear of the...

Страница 7: ...washer 50A and second nut on each stud Tighten the nuts against each other Hold the front nut with one wrench and remove the stud bolt by turning the rear nut coun terclockwise with another wrench To...

Страница 8: ...ng 21 Inspect the surfaces of the crosshead plunger assembly 25 and connecting rods 24 for heavy scoring or galling due to poor lubrication Check for play at the joint between connecting rod crosshead...

Страница 9: ...32 Inspect the ceramic plungers 29B and replace them if necessary Clean the ends of the ceramic and remount onto the crosshead plunger assembly Make certain that the end of the plunger which is not co...

Страница 10: ...ing washer 50A and tighten the manifold stud nuts 50 to 696 inch pounds 79 Nm 37 Place the entire discharge assembly into discharge port making certain the assembly is properly seat ed Install dischar...

Страница 11: ...loader Check for proper operation Water in crankcase High humidity Reduce oil change interval Worn seals Replace seals Noisy Operation Worn bearings Replace bearings Refill crankcase oil with recommen...

Страница 12: ...of the buyer or third party 2 Normal wear and tear to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part...

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