Giant LP301A-0081, Руководство по эксплуатации

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9
Pump Mounting Selection Guide
Bushings
06496 - 35 mm H Bushing
Pulley & Sheaves
07165 - 12.75” Cast Iron - 4 gr.
AB Section
Rails
07357 - Plated Steel Channel Rails
(L=11.75”x W=1.88”x H=3.00”)
TO DISMANTLE GEAR END
After removing valve casing (43) and plunger pipe (29B), drain the oil. Remove the gear cover (4) and both
bearing covers (14). Loosen connecting rod screws (24A) and push the front of the connecting rod (24)
forward as far as possible into the crosshead guide.
IMPORTANT! Connecting rods (24) are marked for identification. Do not twist connecting rod halves. Con -
necting rod is to be reinstalled in the same position on shaft journals.
Turning the crankshaft (22) slightly, hit it out carefully to the side with a rubber hammer.
IMPORTANT! Do not bend the connecting rod (24) shanks. Check crankshaft (22) and connecting rod (24)
surfaces, radial shaft seals (15) and taper roller bearings (20).
To remove the oil seals (31) use a wooden rod and sharply hit down on the oil seals from the crankcase (1).
Note: when replacing the oil seals, apply a small amount of locktight to the outside edges of each oil seal
before re-inserting them into the crankcase.
To Reassemble
Using a soft tool, press in the outer bearing ring until the outer edge lines up with the outer edge of the bear-
ing hole. Remove bearing cover (14) together with radial shaft seal (15) and o-ring (16). Fit crankshaft (22)
through bearing hole on the opposite side. Press in outer bearing and tighten it inwards with the bearing
cover, keeping the crankshaft in vertical position and turning slowly so that the taper rollers of the bearings
touch the edge of the outer bearing ring. Adjust axial bearing clearance to at least 0.1mm and maximum
0.15mm by placing fitting discs (20A and 20B) under the bearing cover.
IMPORTANT! After assembly has been completed, the crankshaft should turn easily with very little clear-
ance. Tighten connecting rod screws (24A) to 310 in.-lbs. Re-assemble the fluid end (see instructions
above).
Position Item# Description Torque Amount
6 05943 Oil Sight Glass w/Gasket 354 in.-lbs. (40 NM)
10 01010 Cylinder Screw 221 in.-lbs. (25 NM)
12 07109 Plug, 1/2” BSP 354 in.-lbs. (40 NM)
17 07114 Hexagon Screw 221 in.-lbs. (25 NM)
24A 13277 Inner Hex Screw, Connecting Rod 310 in.-lbs. (35 NM)
29C 13031 Tension Screw, Plunger 265 in.-lbs. (30 NM)
48 06077 Plug, Discharge 107 ft.-lbs. (145 NM)
49A 07158 Hexagon Nut, Stud Bolts 59 ft.-lbs. (80 NM)
LP301A-0081 TORQUE SPECIFICATIONS
REPAIR INSTRUCTIONS - LP301A-0081