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PuMP sYsteM MaLFunction

MALFUNCTION 

The Pressure and/or 

the Delivery Drops

Water in crankcase

Noisy Operation

Rough/Pulsating

Operation with Pres-

sure Drop

Pressure Drop at Gun

Excessive Leakage

High Crankcase Tem-

perature

CAUSE 

Worn packing seals

Broken valve spring

Belt slippage

Worn or Damaged nozzle

Fouled discharge valve

Fouled inlet strainer

Worn or Damaged hose

Worn or Plugged relief valve on pump

Cavitation

Unloader

High humidity

Worn seals 

Worn bearings

Cavitation

Worn packing

Inlet restriction 

Accumulator pressure

Unloader

Cavitation

Restricted discharge plumbing

Worn plungers

Worn packing/seals

Excessive vacuum

Cracked plungers

Inlet pressure too high

Wrong Grade of oil

Improper amount of oil in crankcase

REMEDY

Replace packing seals

Replace spring 

Tighten or Replace belt

Replace nozzle

Clean valve assembly

Clean strainer

Repair/Replace hose

Clean, Reset, and Replace worn parts

Check suction lines on inlet of  pump 

for restrictions

Check for proper operation

Reduce oil change interval

Replace seals

Replace bearings, Refill crankcase  

oil with recommended lubricant

Check inlet lines for restrictions

and/or proper sizing

Replace packing

Check system for stoppage, air leaks, 

correctly sized inlet plumbing to pump

Recharge/Replace accumulator

Check for proper operation

Check inlet lines for restrictions  

and/or proper size

Re-size discharge plumbing to  flow rate 

of pump 

 

 

 

 

 

Replace plungers

Adjust or Replace packing seals

Reduce suction vacuum

Replace plungers

Reduce inlet pressure

Giant oil is recommended 

Adjust oil level to proper amount

9

Check

Daily

Weekly 50 Hrs.

Every 

500 

Hours

Every 

1500 

Hours

Every 

3000 

Hours

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Puelly

X

Plumbing

X

Oil Change                         

(1 Gallon) p/n 01154

X

X

Plunger Seal Kit                

(1 kit/pump)  See page 5

X

Valve Repair Kit               

(2 kits/pump) See page 5

X

Preventative Maintenance Check List  & Recommended Spare Parts List

Recommended Spare Parts

Содержание LP250-5100HK

Страница 1: ...Repair Instructions page 6 8 Torque Specifications page 8 Pump Mounting Selection Guide page 8 Trouble Shooting page 9 Recommended Spare Parts List page 9 Dimensions page 10 Warranty Information back...

Страница 2: ...Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is between the two...

Страница 3: ...low for a 5 toler ance on pumps output due to variations in pul leys belts and motors among manufacturers 1 SelectGPMrequired thenselectappropriate motor and pump pulley from the same line 2 Thedesire...

Страница 4: ...4 Exploded View LP250 5100HK Pump...

Страница 5: ...SCRIPTION QTY 30 07789 Flinger 3 31 07133 Oil Seal 3 35 13024 0100 Steel Valve 3 36 13025 Grooved Ring 3 37 07170 0100 Seal Case 3 38 07140 O Ring 3 38A 12055 O Ring 3 39 13026 0100 Pressure Ring 3 40...

Страница 6: ...ing surface and replace worn parts Reassemble with new o rings 44A and oil them before installing Tighten up tension plugs 48 to 107 ft lbs 5 Loosen the 8 nuts 49A with a 19mm wrench Tap the back of t...

Страница 7: ...29D 29C 10 Place new plunger pipe 29B carefully through the oiled seals and push seal sleeve 35 with plunger pipe into the crankcase guide Note Make sure weep hole is facing down 11 Tighten the tensio...

Страница 8: ...eal 15 and o ring 16 Fit crankshaft 22 through bearing hole on the opposite side Press in outer bearing and tighten it inwards with the bearing cover keeping the crankshaft in vertical position and tu...

Страница 9: ...e hose Clean Reset and Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation Reduce oil change interval Replace seals Replace bearings Refill crankcase oi...

Страница 10: ...10 LP250 5100HK PUMP DIMENSIONS MM INCHES...

Страница 11: ......

Страница 12: ...made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this...

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