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8

To Dismantle Gear End

After removing valve casing (43) and plunger pipe (29B), drain oil.  Remove gear cover (4) and bearing 
cover (14).  Loosen connecting rod screws (24A) and push the front of the connecting rod (24) forward as far 
as possible into the crosshead guide.

IMPORTANT!  Connecting rods (24) are marked for identification.  Do not twist connecting rod halves.  

Connecting rod is to be reinstalled in the same position on shaft journals.

Turning the crankshaft (22) slightly, hit it out carefully to the side with a rubber hammer.

IMPORTANT!

  Do not bend the connecting rod (24) shanks.  Check crankshaft (22) and connecting rod (24) 

surfaces, radial shaft seals (15) and taper roller bearings (20).

To Reassemble

Using a soft tool, press in the outer bearing ring until the outer edge lines up with the outer edge of the bear-
ing hole.  Remove bearing cover (14) together with radial shaft seal (15) and o-ring (16).  Fit crankshaft (22) 
through bearing hole on the opposite side.  Press in outer bearing and tighten it inwards with the bearing 
cover, keeping the crankshaft in vertical position and turning slowly so that the taper rollers of the bearings 
touch the edge of the outer bearing ring.  Adjust axial bearing clearance to at least 0.1mm and maximum 

0.15mm by placing fitting discs (20A and 20B) under the bearing cover.

IMPORTANT!

  After assembly has been completed, the crankshaft should turn easily with very little clear-

ance.  Tighten connecting rod screws (24A) to 310 in.-lbs.

  Position 

Item# 

Description 

Torque Amount

 

24 

13340 

Inner Hex Screw, Connecting Rod 

310 in.-lbs.

 

29C 

07131-0100 

Tension Screw, Plunger 

310 in.-lbs.

 

48 

06077-0100 

Plug, Discharge 

107 ft.-lbs.

 

49A 

07158 

Hexagon Nut, Stud Bolts 

59 ft.-lbs.

LP250-5100HK PuMP tOrQuE SPECiFiCatiONS

Pump Mounting Selection Guide

Bushings

06496 

- 35mm H Bushing

Pulley & Sheaves

07165 

- 12.75” Cast Iron - 4 gr. - AB Section

Rails

07357

 - Plated Steel Channel Rails 

 

(L=11.75”xW1.88”xH=3.00”)

LP250-5100HK - PuMP 

RePaiR instRuctions

Содержание LP250-5100HK

Страница 1: ...Repair Instructions page 6 8 Torque Specifications page 8 Pump Mounting Selection Guide page 8 Trouble Shooting page 9 Recommended Spare Parts List page 9 Dimensions page 10 Warranty Information back...

Страница 2: ...Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to the crank case so that oil level is between the two...

Страница 3: ...low for a 5 toler ance on pumps output due to variations in pul leys belts and motors among manufacturers 1 SelectGPMrequired thenselectappropriate motor and pump pulley from the same line 2 Thedesire...

Страница 4: ...4 Exploded View LP250 5100HK Pump...

Страница 5: ...SCRIPTION QTY 30 07789 Flinger 3 31 07133 Oil Seal 3 35 13024 0100 Steel Valve 3 36 13025 Grooved Ring 3 37 07170 0100 Seal Case 3 38 07140 O Ring 3 38A 12055 O Ring 3 39 13026 0100 Pressure Ring 3 40...

Страница 6: ...ing surface and replace worn parts Reassemble with new o rings 44A and oil them before installing Tighten up tension plugs 48 to 107 ft lbs 5 Loosen the 8 nuts 49A with a 19mm wrench Tap the back of t...

Страница 7: ...29D 29C 10 Place new plunger pipe 29B carefully through the oiled seals and push seal sleeve 35 with plunger pipe into the crankcase guide Note Make sure weep hole is facing down 11 Tighten the tensio...

Страница 8: ...eal 15 and o ring 16 Fit crankshaft 22 through bearing hole on the opposite side Press in outer bearing and tighten it inwards with the bearing cover keeping the crankshaft in vertical position and tu...

Страница 9: ...e hose Clean Reset and Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation Reduce oil change interval Replace seals Replace bearings Refill crankcase oi...

Страница 10: ...10 LP250 5100HK PUMP DIMENSIONS MM INCHES...

Страница 11: ......

Страница 12: ...made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this...

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