background image

9

Pump System Malfunction Troubleshooting

MALFUNCTION

 

CAUSE

 

REMEDY

The Pressure and/ 

Worn packing seals 

Replace packing seals

or the Delivery 

Broken valve spring 

Replace spring

Drops 

Belt slippage 

Tighten or Replace belt

 

Worn or Damaged nozzle 

Replace nozzle

 

Fouled discharge valve 

Clean valve assembly

 

Fouled inlet strainer 

Clean strainer

 

Worn or Damaged hose 

Repair/Replace hose

 

Worn or Plugged relief valve on pump 

Clean, Reset, and Replace worn parts

 

Cavitation 

Check suction lines on inlet of    

 

 

pump for restrictions

 

Unloader 

Check for proper operation

Water in crankcase 

High humidity 

Reduce oil change interval

 

Worn seals 

Replace seals

Noisy Operation 

Worn bearings 

Replace bearings, Refill crankcase  

 

 

oil with recommended lubricant

 

Cavitation 

Check inlet lines for restrictions

 

 

and/or proper sizing

Rough/Pulsating 

Worn packing 

Replace packing

Operation with 

Inlet restriction 

Check system for stoppage, air  Pres-

sure Drop 

 

leaks, correctly sized inlet  

 

 

 

plumbing to pump

 

Accumulator pressure 

Recharge/Replace accumulator

 

Unloader 

Check for proper operation

 

Cavitation 

Check inlet lines for restrictions   

 

 

and/or proper size

Pump Pressure as 

Restricted discharge plumbing 

Re-size discharge plumbing to  

Rated, Pressure 

 

flow rate of pump

 

Drop at gun 

 

 

 

 

 

    

Excessive 

Worn plungers 

Replace plungers

Leakage 

Worn packing/seals 

Adjust or Replace packing seals

 

Excessive vacuum 

Reduce suction vacuum

 

Cracked plungers 

Replace plungers

 

Inlet pressure too high 

Reduce inlet pressure

High Crankcase 

Wrong Grade of oil 

Giant oil is recommended 

Temperature 

Improper amount of oil in crankcase 

Adjust oil level to proper amount

Содержание LP122A-3100

Страница 1: ...nstructions pages 6 8 Troubleshooting page 9 Recommended Spare Parts List page 10 Torque Specifications page 10 Pump Mounting Selection Guide page 10 Dimensions page 11 Warranty Information back page...

Страница 2: ...l cir cumstances be consulted with regard to the resistance of the pump material It is the re sponsibility of the equipment manufacturer and or operator to ensure that all pertinent safety regulations...

Страница 3: ...M Plunger Diameter 1 65 42 mm Stroke 1 65 42 mm Crankcase Oil Capacity 118 fl oz 35 liters Temperature of Pumped Fluids seawater 86 F 30 C Temperature of Pumped Fluids excluding seawater 140 F 60 C In...

Страница 4: ...4 LP122A 3100 LP250 3100 Exploded View...

Страница 5: ...13416A 0100 Pressure Ring LP122A 3100 3 36A 06700 Pressure Ring LP250 3100 3 36B 06174 Drip Shield LP122A 3100 3 37 04124 Support Disc LP250 3100 3 39 07744 0100 Pressure Ring LP122A 3100 3 39 13026 0...

Страница 6: ...out use a valve puller to remove 3 Remove the eight 8 hex nuts 49A with a 19mm wrench Tap the back of the manifold 43 with a rubber mallet to dislodge and slide off the studs 4 Remove the seal sleeve...

Страница 7: ...ress in outer bearing 20 and tension it inwards with the bearing cover 14 keeping the crankshaft in vertical position and turning slowly so that the taper rollers of the bearings touch the edge of the...

Страница 8: ...AE80W 90industrial gear oil and check oil level of the crankcase with the dipstick Proper level is center of two lines Reinstall your Giant LP pump into your system Contact Giant Industries for servic...

Страница 9: ...e oil with recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stopp...

Страница 10: ...kit list X Oil Seal Kit 1 kit pump see page 5 for kit list X Valve Spare Parts 1 kit pump see page 5 for kit list X Position Item Description Lubrication Info Torque Amount 1 07759 Crankcase Molycote...

Страница 11: ...11 LP122A 3100 LP250 3100 Dimensions Inches mm...

Страница 12: ...nent part 5 Changes or modifications made by the customer or third party 6 Theoperationofpumpsandoraccessoriesexceedingthespecificationssetforth in the Operations Manuals provided by Giant Industries...

Отзывы: