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INSTALLATION INSTRUCTIONS

When the pump is in operation, the open shaft 

end must be covered up by a shaft protector 

(21).  For direct drive operations, the driven 

shaft side and coupling must have a guard 

over the connected area.

Pressure in discharge line and in pump must 

be at zero before any maintenance to the 

pump takes place.  Close the fluid supply to 

the inlet port(s).  Disconnect fuses to ensure 

that the driving motor does not accidentally get 

switched on.  Make sure that all parts on the 

pressure side of the unit are vented and re-

filled, with pressure at zero, before starting the 

pump.

In order to prevent air, or air/water mixture 

being absorbed and to prevent cavitation oc-

curring, the pump-npshr, positive suction head 

and water temperature must be kept under 

control.  

Required NPSH refers to water: Specific 

weight 0.0624 lb/ft

(1kg/dm

3

), viscosity 1°E at 

maximum permissible revolutions.

Cavitation and/or compression of gases 

lead to uncontrollable pressure kicks which 

can ruin pump and unit parts and also be 

dangerous to the operator or anyone stand-

ing nearby.

Giant pumps are suitable for pumping clean 

water and other non-aggressive or abrasive 

media with a specific weight similar to water.

Before pumping other liquids - especially 

inflammable, explosive and toxic media - 

the pump manufacturer must under all cir-

cumstances be consulted with regard to the 

resistance of the pump material.  It is the re-

sponsibility of the equipment manufacturer 

and/or operator to ensure that all pertinent 

safety regulations are adhered to.

Operation and Maintenance

Check oil level prior to starting and ensure 

trouble free water supply.

IMPORTANT!  

If there is a 

danger of frost, 

the water in the pump and in the pump fittings 

(particularly the unloader valve) must be emp-

tied.  The second discharge port can also be 

used and the pump run “dry” for 1-2 minutes 

for this purpose.

Oil: Use only 118 fluid ounces (3.5 L) of SAE 

90 Industrial gear lube oil. (Giant’s p/n 01154)

Initial change after 50 operating hours and 

then every 1000 operating hours, or after one 

year if used less.

Caution!

 When operating in damp places or 

with high temperature fluctuations, conden

-

sate (frothy oil) might occur in the gear box.  

In this situation, change the oil immediately.  

Keep NPSH under control.

Maximum input pressure is 145 PSI (10 bar), 

the maximun suction head is -4.35 PSI (-0.3 

bar).  Make sure that suction pulsation is suf-

ficiently dampened.  Water column resonance 

must be avoided.

          Safety Rules

Pump operation without safety valve as well 

as any excess in temperature or speed limits 

automatically voids the warranty.  The safety 

valve must be regulated in accordance with 

the guidelines for liquid spraying units so that 

the admissible operating pressure can not be 

exceeded by more than 10%.

NOTE:  Contact Giant Industries for Service School Information.  Phone: (419)-531-4600

Содержание LP122A-3100

Страница 1: ...nstructions pages 6 8 Troubleshooting page 9 Recommended Spare Parts List page 10 Torque Specifications page 10 Pump Mounting Selection Guide page 10 Dimensions page 11 Warranty Information back page...

Страница 2: ...l cir cumstances be consulted with regard to the resistance of the pump material It is the re sponsibility of the equipment manufacturer and or operator to ensure that all pertinent safety regulations...

Страница 3: ...M Plunger Diameter 1 65 42 mm Stroke 1 65 42 mm Crankcase Oil Capacity 118 fl oz 35 liters Temperature of Pumped Fluids seawater 86 F 30 C Temperature of Pumped Fluids excluding seawater 140 F 60 C In...

Страница 4: ...4 LP122A 3100 LP250 3100 Exploded View...

Страница 5: ...13416A 0100 Pressure Ring LP122A 3100 3 36A 06700 Pressure Ring LP250 3100 3 36B 06174 Drip Shield LP122A 3100 3 37 04124 Support Disc LP250 3100 3 39 07744 0100 Pressure Ring LP122A 3100 3 39 13026 0...

Страница 6: ...out use a valve puller to remove 3 Remove the eight 8 hex nuts 49A with a 19mm wrench Tap the back of the manifold 43 with a rubber mallet to dislodge and slide off the studs 4 Remove the seal sleeve...

Страница 7: ...ress in outer bearing 20 and tension it inwards with the bearing cover 14 keeping the crankshaft in vertical position and turning slowly so that the taper rollers of the bearings touch the edge of the...

Страница 8: ...AE80W 90industrial gear oil and check oil level of the crankcase with the dipstick Proper level is center of two lines Reinstall your Giant LP pump into your system Contact Giant Industries for servic...

Страница 9: ...e oil with recommended lubricant Cavitation Check inlet lines for restrictions and or proper sizing Rough Pulsating Worn packing Replace packing Operation with Inlet restriction Check system for stopp...

Страница 10: ...kit list X Oil Seal Kit 1 kit pump see page 5 for kit list X Valve Spare Parts 1 kit pump see page 5 for kit list X Position Item Description Lubrication Info Torque Amount 1 07759 Crankcase Molycote...

Страница 11: ...11 LP122A 3100 LP250 3100 Dimensions Inches mm...

Страница 12: ...nent part 5 Changes or modifications made by the customer or third party 6 Theoperationofpumpsandoraccessoriesexceedingthespecificationssetforth in the Operations Manuals provided by Giant Industries...

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