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INSTALLATION INSTRUCTIONS

Installation of the Giant Industries, Inc., pump is
not a complicated procedure, but there are some
basic steps common to all pumps.  The following
information is to be considered as a general
outline for installation.  If you have unique
requirements, please contact Giant Industries,
Inc. or your local distributor for assistance.

1.  The pump should be installed flat on a base to a
maximum of a 15 degree angle of inclination to
ensure optimum lubrication.

2.  The inlet to the pump should be sized for the
flow rate of the pump with no unnecessary restric-
tions that can cause cavitation.  Teflon tape should
be used to seal all joints.  If pumps are to be oper-
ated at temperatures in excess of 140   F, it is
important to insure a positive head to the pump to
prevent cavitation.

3.  The discharge plumbing from the pump should be
properly sized to the flow rate to prevent line
pressure loss to the work area.  It is essential to
provide a safety bypass valve between the pump and
the work area to protect the pump from pressure
spikes in the event of a blockage or the use of a shut-
off gun.

4.  Use of a dampener is necessary to minimize
pulsation at drive elements, plumbing, connections,
and other system areas.  The use of a dampener with
Giant Industries, Inc. pumps is optional, although

Finally, remember that high pressure
operation in a pump system has many
advantages.  But, if it is used carelessly
and without regard to its potential hazard,
it can cause serious injury.

2.  Pump operation must not exceed rated
pressure, volume, or RPM.  A pressure relief
device must be installed in the discharge of the
system.

3.  Acids, alkalines, or abrasive fluids cannot be
pumped unless approval in writing is obtained
before operation from Giant Industries, Inc.

4.  Run the pump dry approximately 10 seconds
to drain the water before exposure to freezing
temperatures.

IMPORTANT OPERATING CONDITIONS

Failure to comply with any of these
conditions invalidates the warranty

1.  Prior to initial operation, add oil to crankcase so
that the oil level is between the two lines on the oil
dipstick.  DO NOT OVERFILL.  Use Giant
recommended oil.
  Crankcase oil should be
changed after the first 50 hours of operation, then at
regular intervals of 500 hours or less depending on
operating conditions.

°

recommended by Giant Industries, Inc. to further
reduce system pulsation.  Dampeners can also
reduce the severity of pressure spikes that occur
in systems using a shut-off gun.  A dampener
must be positioned downstream from the un-
loader.

5.  Crankshaft rotation on Giant Industries, Inc.
pumps should be made in the direction desig-
nated by the arrows on the pump crankcase.
Reverse rotation may be safely achieved by
following a few guidelines available upon
request from Giant Industries, Inc.  Required
horsepower for system operation can be ob-
tained from the chart on page 3.

6.  Before beginning operation of your pumping
system, remember:  Check that the crankcase
and seal areas have been properly lubricated per
recommended schedules.  Do not run the pump
dry for extended periods of time.  Cavitation
will result in severe damage.  Always remember
to check that all plumbing valves are open and
that pumped media can flow freely to the inlet of
the pump.

Important - Check torque bi-weekly on item 49A

Содержание GP7170-4000

Страница 1: ...3 Exploded View page 4 Parts List Kits page 5 Repair Instructions pages 6 7 Torque Specifications page 7 Recommended Spare Parts List page 7 WarrantyInformation back page Triplex Ceramic Plunger Pump...

Страница 2: ...olume or RPM A pressure relief device must be installed in the discharge of the system 3 Acids alkalines or abrasive fluids cannot be pumped unless approval in writing is obtained before operation fro...

Страница 3: ...rating shown are the power require ments for the pump Gas engine power outputs must be approximately twice the pump power requirements shown above We recommend a 1 1 service factor be specified when s...

Страница 4: ...Exploded View GP7170 4000 4...

Страница 5: ...ripReturnRing 3 42 05238 O Ring 3 43 05239 Pressure Ring 3 44 05240 Sleeve 9 45 05241 Sleeve Support Ring 3 46 05071 Seal Tension Spring 3 47 05242 Seal Case 3 47A 06667 O Ring 6 48 05243 Discharge Ca...

Страница 6: ...10mm socket wrench 13 By gripping hex flats separate plunger assembly 36 from crosshead 25 by means of two open end wrenches size 22mmand27mm CAUTION Do not loosen the 3 plunger bases 36A before the v...

Страница 7: ...ournals 27 Check surfaces of the connecting rod 24 and crankshaft 22 28 Take out bearing cover 14 to one side and push out crankshaft 22 taking particular care that the connecting rod 24 doesn t bend...

Страница 8: ...odifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability...

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