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Plunger Packing Kits

GP5136-5100 (p/n 09597)

Item

Part #

Description

Qty.

35A

07303

O-Ring

6

35B

13286

O-Ring

3

36

13291-0020

Grooved Ring

3

37A

07910

O-Ring

6

39

07142-0100

Pressure Ring

3

40

07144

V-Sleeve

6

GP5145-5100 (p/n 09598)

Item

Part #

Description

Qty.

35A

13286

O-Ring

3

35B

08183

O-Ring

3

40

13294

Sleeve

6

40A

06146

Grooved Ring

3

Oil Seal Kit (p/n 09230)

Item

Part #

Description

      Qty.

31

13284

Oil Seal

        3

GP5136-5100 & GP5145-5100 Pump Torque Specifications

Position

Item#

Description

Torque Amount (ft.-lbs)

24

13276

Connecting Rod Assy.

26

29C

07131-0100

Tension Screw, Plunger

26

48A

07008

Inner Hexagon Screw, Plug

35

49

13339

Inner Hexagon Screw, Valve Casing

85

5

GP5136-5100 and GP5145-5100 Pumps Repair Kits

Valve Assembly Kits

Inlet Valve Kit (p/n 09231-0100)

Item

Part #

Description

      Qty.

46A

12055

O-Ring

        1

46C

13304-0100

Inlet Valve Assy.         1

46D

13306-0100

Valve Plate

        1

46E

13307

Valve Spring

        1

46F

13308

Spring Tension Cap    1

46G

13309

Spacer Pipe

        1

48B

07740

O-Ring

        1

Discharge Valve Kit (p/n 09232-0100)

Item

Part #

Description

      Qty.

47A

13289

O-Ring

        1

47C

13313

Discharge Valve Assy. 1

47D

13306-0100

Valve Plate

        1

47E

13307

Valve Spring

        1

47F

13308

Spring Tension Cap    1

48B

07740

O-Ring

        1

Check

Daily

Weekly

50 Hrs.

Every 

500 

Hours

Every 

1500 

Hours

Every 

3000 

Hours

Oil Level/Quality

X

Oil Leaks

X

Water Leaks

X

Belts, Puelly

X

Plumbing

X

Oil Change                         
(1 gallon) p/n 01154

X

X

Plunger Seal Kit                
(1 kit/pump)

X

Oil Seal Kit                          
(1 kit/pump)

X

Inlet and Valve Repair Kit   
(1 kit/pump)

X

Preventative Maintenance Check List  & Recommended Spare Parts List

Recommended Spare Parts

Содержание GP5136-5100

Страница 1: ...Torque Specs page 5 Recommended Maintenance page 5 Exploded View Parts List pages 6 7 Trouble Shooting page 8 Repair Instructions pages 9 10 Dimensions page 11 WarrantyInformation back page Models GP5136 5100 GP5145 5100 Triplex Ceramic Plunger Pump OperatingInstructions Manual ...

Страница 2: ...m Giant Indus tries Inc 4 Run the pump dry approximately 10 seconds to drain the water before exposure to freezing temperatures 1 Prior to initial operation add oil to crank case so that oil level is between the two lines on the oil dipstick DO NOT OVERFILL SAE 80 or SAE 90 Industrial Gear p n 01154 oil may be used Crankcase oil should be changed after the first 50 hours of operation then at regul...

Страница 3: ...mp horsepower requirements use the follow ing formula HP GPM X PSI 1450 3 RPM GPM 1000 PSI 1500 PSI 2000 PSI 2320 700 26 0 17 9 26 9 35 9 41 6 750 27 9 19 2 28 8 38 4 44 6 800 29 7 20 5 30 7 41 0 47 5 850 31 6 21 8 32 7 43 5 50 5 910 33 8 23 3 35 0 46 6 54 1 GP5136 5100 Horsepower Requirements Volume 33 8 GPM 127 8 LPM Discharge Pressure 2320 PSI 160 Bar Crankshaft Speed 910 RPM Inlet Pressure 4 3...

Страница 4: ...or the pump Gas engine power outputs must be approximately twice the pump power requirements shown above SPECIAL NOTE FOR CONTINUAL OPERATION THE SPEED OF THE PUMP MUST BE LIMITED TO 700 RPM AND THE MAXIMUM PRESSURE OF THE PUMP MUST BE REDUCED BY 10 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above We recommend ...

Страница 5: ...d GP5145 5100 Pumps Repair Kits Valve Assembly Kits Inlet Valve Kit p n 09231 0100 Item Part Description Qty 46A 12055 O Ring 1 46C 13304 0100 Inlet Valve Assy 1 46D 13306 0100 Valve Plate 1 46E 13307 Valve Spring 1 46F 13308 Spring Tension Cap 1 46G 13309 Spacer Pipe 1 48B 07740 O Ring 1 Discharge Valve Kit p n 09232 0100 Item Part Description Qty 47A 13289 O Ring 1 47C 13313 Discharge Valve Assy...

Страница 6: ...Exploded View GP5136 5100 and GP5145 5100 Pumps 6 55 ...

Страница 7: ... 06574 0100 Seal Case GP5136 5100 3 37 06145 0100 Pressure Ring Drip Return GP5145 5100 3 GP5136 5100 and GP5145 5100 Pumps Spare PARTS LIST ITEMPART DESCRIPTION QTY 37A 07910 O Ring GP5136 5100 Only 6 39 07142 0100 Pressure Ring GP5136 5100 3 39 13292 Pressure Ring GP5145 5100 3 40 07144 V Sleeve GP5136 5100 6 40 13294 Sleeve GP5145 5100 6 40A 06146 Grooved Ring GP5145 5100 Only 3 41 07146 0100 S...

Страница 8: ...on Check system for stoppage air leaks correctly sized inlet plumbing to pump Accumulator pressure Recharge or replace accumulator Unloader Check for proper operation Cavitation Check inlet lines for restrictions and or proper sizing Pressure drop at gun Restricted discharge plumbing Re size discharge plumbing to flow rate of pump Worn plungers Replace plungers Worn packing seals Adjust or replace...

Страница 9: ...ws 48A to 35 ft lbs To Check Seals and Plunger Pipes 1 Loosen the eight inner hexagon screws 49 and pull of the valve casing 43 to the front Pull seal sleeves 35 out of the guides in the crankcase and over the plunger pipes 29B Remove sleeve support ring 41 sleeves 40 and grooved rings GP5136 5100 only 36 Replace worn parts as necessary 2 If a plunger pipe 29B is worn out loosen the tension screw ...

Страница 10: ...crosshead assemblies 25 as well as the radial shaft seals 15 and 31 and taper roller bearings 20 To Reassemble Gear End 1 Using a soft tool such as brass or wooden dowel press in the outer bearing ring until it lines up with the outer edge of the bearing hole Assemble the bearing cover 14 together with the shaft seal 15 and o ring 16 2 Fit the crankshaft 22 with pressed on bearing parts through th...

Страница 11: ...Pump Dimensions GP5136 5100 and GP5145 5100 Pumps Inches mm 11 ...

Страница 12: ...to standard wear parts 3 Use of repair parts other than those manufactured or authorized by Giant 4 Improper use of the product as a component part 5 Changes or modifications made by the customer or third party 6 The operation of pumps and or accessories exceeding the specifications set forth in the Operations Manuals provided by Giant Industries Inc Liability under this warranty is on all non wea...

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